Backcountry Pilot • Proper way to heat the ENGINE?

Proper way to heat the ENGINE?

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Re: Proper way to heat the ENGINE?

Our engines are made up of dissimilar metals which expand with heat and shrink with cold temps. Our Continentals have steel cylinders, aluminum heads, and aluminum pistons. Aluminum expands twice as fast as steel, which in turn can cause an excessive squeeze in the cylinder if the engine is run without a pre-heat. Furthermore, the crankshaft is sitting in thin bearings in an aluminum crankcase which actually constricts in the cold, causing extremely close tolerances around the crankshaft. These extra close tolerances allow very little room for lubrication in very cold temps.
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Re: Proper way to heat the ENGINE?

whee wrote:That Aerotherm heater kinda cool, though I can't figure out what makes it cost 1 AMU. To the engine an Aerotherm would be equivalent to having a heater hanger so leaving it on all the time would be fine.

My biggest annoyance with engine heating discussions is when someone (in this case it is Aerotherm's website) says they can heat their engine in 30min and be good to go :roll:
It takes TIME, like a couple hours minimum, to get the internal engine parts heated and that is what we are really after with an engine preheat. Sure you can blow hot air on your intake system for 30min which will get it warm enough to easily start the engine but will do zero in preventing cold start engine damage.

I plan to install a Reiff preheat on my engine but in the mean time I have a 250W ceramic heater I stick under the cowl and run overnight. I also toss a moving blanket over the cowl. With single digit overnight temps my EGT, CHT and oil temp indications are all in the upper seventies when I arrive at the hangar in the morning.

Sorta related comment: I had a buddy with a big bore snowmobile (1200cc); crazy fun to ride. When left outside overnight in cold temperatures it would take two guy pulling on the rope to get it started. One guy couldn't turn the engine over. Once it was warmed up you could start it with one hand.


I agree that they are expensive. Probably because they have to do with airplanes... I do like that they aren't permanently affixed to the airplane so I can keep it for my next plane. In reality there could he a whole bunch of uses for it that dont have to do with airplanes.
And I 100% agree that 30min or an hr doesn't cut it. It needs to be preheated longer, mostly due to the reasons about different metals in the post above.
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Re: Proper way to heat the ENGINE?

Lots of good opinions and facts. Not that it matters really, but, the reason I ask was, Hangar rent includes electricity. I thought if it didn't hurt the Lyc, I would be lazy and not have to drive to the airport and back home. Just leave it on. Also if I want to do an impromptu flight, it's ready to go.

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Re: Proper way to heat the ENGINE?

On The Fly wrote: Furthermore, the crankshaft is sitting in thin bearings in an aluminum crankcase which actually constricts in the cold, causing extremely close tolerances around the crankshaft. These extra close tolerances allow very little room for lubrication in very cold temps.


One of the engine guru book writer guys, Mike Busch IIRC, wrote that on a new/fresh engine that the crank clearance is .0018... that's 1.8 thousandths. At something like 20 below, the dissimilar metal thing has the clearance reduced by 2 thousandths, so essentially the engine is "stuck", but only by .2 thousandths, so it still turns over if you hang off the prop, etc. Point being that just heating the oil isn't enough, and has been stated above, heating for a "little while" isn't enough to get the case warmed up through and through. Of course, the counterpoint is, lots of our cars & pickups have aluminum blocks with steel cranks, the same oil clearances on the crankshaft, does everyone up in Akaska preheat their car ? I'm curious, having not lived up there. I've started my own vehicles at those temps, but it's only been a time or two every 10 years or so.
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Re: Proper way to heat the ENGINE?

Hman442 wrote:
On The Fly wrote: Furthermore, the crankshaft is sitting in thin bearings in an aluminum crankcase which actually constricts in the cold, causing extremely close tolerances around the crankshaft. These extra close tolerances allow very little room for lubrication in very cold temps.


One of the engine guru book writer guys, Mike Busch IIRC, wrote that on a new/fresh engine that the crank clearance is .0018... that's 1.8 thousandths. At something like 20 below, the dissimilar metal thing has the clearance reduced by 2 thousandths, so essentially the engine is "stuck", but only by .2 thousandths, so it still turns over if you hang off the prop, etc. Point being that just heating the oil isn't enough, and has been stated above, heating for a "little while" isn't enough to get the case warmed up through and through. Of course, the counterpoint is, lots of our cars & pickups have aluminum blocks with steel cranks, the same oil clearances on the crankshaft, does everyone up in Akaska preheat their car ? I'm curious, having not lived up there. I've started my own vehicles at those temps, but it's only been a time or two every 10 years or so.


This is what I’m talking about. Sure the same exists for pistons and cylinders but crankshafts are expensive and a bit harder to replace.

I don’t live in AK but I plug my pickup in if it gets below 32F.
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Re: Proper way to heat the ENGINE?

Hman442 wrote:
On The Fly wrote: Furthermore, the crankshaft is sitting in thin bearings in an aluminum crankcase which actually constricts in the cold, causing extremely close tolerances around the crankshaft. These extra close tolerances allow very little room for lubrication in very cold temps.


One of the engine guru book writer guys, Mike Busch IIRC, wrote that on a new/fresh engine that the crank clearance is .0018... that's 1.8 thousandths. At something like 20 below, the dissimilar metal thing has the clearance reduced by 2 thousandths, so essentially the engine is "stuck", but only by .2 thousandths, so it still turns over if you hang off the prop, etc. Point being that just heating the oil isn't enough, and has been stated above, heating for a "little while" isn't enough to get the case warmed up through and through. Of course, the counterpoint is, lots of our cars & pickups have aluminum blocks with steel cranks, the same oil clearances on the crankshaft, does everyone up in Akaska preheat their car ? I'm curious, having not lived up there. I've started my own vehicles at those temps, but it's only been a time or two every 10 years or so.
Yes we definitely plug our vehicles in. Not saying my duramax wouldnt start at -40C of I forgot to, but it's much easier on it that I do. Synthetic oils help in cold temps as well, but we dont get that luxury on our planes...
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Re: Proper way to heat the ENGINE?

Good information on the camshaft. I guess the next question is, given proper synthetic oil, at what temperature does the camshaft and associated bearings suffer damage?

Again, I'm not arguing that warmer isn't better...but where is the real danger area?
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Re: Proper way to heat the ENGINE?

See Continental's Service Information Letter SIL 03-1 below for recommendations on preheat. Temps below +20F/7C.

Under conditions of close engine tolerances when cold an antiwear additive like Camguard might offer some added protection>

https://aslcamguard.com/products-2/aviation-2/

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Re: Proper way to heat the ENGINE?

Plugging in vehicles, is do when it is 10F or below if it is my diesel, but that has to do with combustion, much easier to start.

Gas engines, yes people do, and when I was young more people did, the Grand Forks area get cold. If it was going to be well below zero everyone did. With more modern vehicles the engines start better and not everyone does now like they did.

I am sure that they would benefit from plugging them in and it would be better for the vehicle. I do not see as many cars plugged in as I used to.

I am following this thread as I have missed days where I should have flown but did not due to a cold engine and not wanting to start a cold engine. The sump heater that I have on the engine needs to be replaced, it has lost the connection from the plug to the elements. I worry about fuel and ceramic heaters, light bulbs etc. Not a fan of the propane ducted type as one has to be present when using them.

Way harder than it should be.
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Re: Proper way to heat the ENGINE?

From continental

If a heated hangar is not available and the aircraft and engine have been exposed to temperatures below 20 degrees Fahrenheit / -7 degrees Centigrade and has an engine mounted preheating system the following procedure may be used.

Engine mounted preheating systems should include individual cylinder head heater thermocouples, oil sump heater pad and crankcase heater pad. The use of a nacelle blanket will increase the effectiveness of engine preheating.

1. Follow the specific instruction provided by the manufacturer of the preheating system for its operation.

2. Begin preheating of the engine at least 5 hours prior to expected departure. However, do not leave the engine preheating system in operation for more than 24 hours.

NOTE: The use of an approved thermal blanket or cover will help to reduce the effects of wind and cold air circulation when the aircraft is not hangered. Normally the manufacturer of the preheating system has thermal blankets available for purchase.
3. Start the engine immediately after completion of the preheating process. Since the engine will be warm, use the normal start procedure
.”

http://reiffpreheat.com/Continental%20S ... %20Ops.pdf


If you’re not local to the airport you could leave it plugged in but OFF and trigger it on with one of those cell switches or a WiFi switch if you are in range of WiFi.
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Re: Proper way to heat the ENGINE?

NineThreeKilo wrote:From continental

“If a heated hangar is not available and the aircraft and engine have been exposed to temperatures below 20 degrees Fahrenheit / -7 degrees Centigrade and has an engine mounted preheating system the following procedure may be used.

Engine mounted preheating systems should include individual cylinder head heater thermocouples, oil sump heater pad and crankcase heater pad. The use of a nacelle blanket will increase the effectiveness of engine preheating.

1. Follow the specific instruction provided by the manufacturer of the preheating system for its operation.

2. Begin preheating of the engine at least 5 hours prior to expected departure. However, do not leave the engine preheating system in operation for more than 24 hours.

NOTE: The use of an approved thermal blanket or cover will help to reduce the effects of wind and cold air circulation when the aircraft is not hangered. Normally the manufacturer of the preheating system has thermal blankets available for purchase.
3. Start the engine immediately after completion of the preheating process. Since the engine will be warm, use the normal start procedure.”

http://reiffpreheat.com/Continental%20S ... %20Ops.pdf


If you’re not local to the airport you could leave it plugged in but OFF and trigger it on with one of those cell switches or a WiFi switch if you are in range of WiFi.
You missed underlining the "plug in at least 5 hrs before startup" as well.
So it seems to me that you need to warm up a long time, but if you want to leave it on all the time you should go with a warm air heater like the Aerotherm.
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Re: Proper way to heat the ENGINE?

That’s why I said to use a WiFi or cell switch, just send it the signal to turn on 5hrs before you’re thinking you’re going to fire the engine up.

Kinda like this,
https://www.amazon.com/Remote-Control-S ... B00L70ZYB2

I’ve also seen weather proofed ones and wifi ones.
Last edited by NineThreeKilo on Thu Feb 28, 2019 10:32 am, edited 1 time in total.
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Re: Proper way to heat the ENGINE?

NineThreeKilo wrote:That’s why I said to use a WiFi or cell switch, just send it the signal to turn on 5hrs before you’re thinking you’re going to fire the engine up.
Sorry, missed that part. Up here in the north we have terrible cell service, but if it works that's a great way to do it.
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Re: Proper way to heat the ENGINE?

A1Skinner wrote:
NineThreeKilo wrote:That’s why I said to use a WiFi or cell switch, just send it the signal to turn on 5hrs before you’re thinking you’re going to fire the engine up.
Sorry, missed that part. Up here in the north we have terrible cell service, but if it works that's a great way to do it.


Well in that case kick it oldschool and just bring your oil and battery in with you after flying :wink:
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Re: Proper way to heat the ENGINE?

Yes, and for Gods sake, don’t park your plane in a heated hangar all winter..... :roll:

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Re: Proper way to heat the ENGINE?

mtv wrote:Yes, and for Gods sake, don’t park your plane in a heated hangar all winter..... :roll:

MTV


Not trying to be argumentative, I only was reposting what continental said in a bulletin about leaving engine heaters on.

Comparing a engine heater vs a heated hangar, wouldn’t the fact that in a heated hangar the air around the engine, and the plane as a whole for that matter, is at about the same temp, vs the engine heater where the inside of the engine was warm, but the air around the engine was cold, the outside “skin” on the engine was at the cold ambient temp, as would be the engine mounts, prop, etc?

Kinda like having a cup of room temp water in a 70f room vs having a cup of 70f water in a room that’s 15f.

I’m not a scientist, nor did I stay at a holiday in or anything, just as a owner/operator of a 520 powered plane I err on the side of the OEMs bulletin shy of seeing something very clear that goes against said bulletin.
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Re: Proper way to heat the ENGINE?

NineThreeKilo wrote:
mtv wrote:Yes, and for Gods sake, don’t park your plane in a heated hangar all winter..... :roll:

MTV


Not trying to be argumentative, I only was reposting what continental said in a bulletin about leaving engine heaters on.

Comparing a engine heater vs a heated hangar, wouldn’t the fact that in a heated hangar the air around the engine, and the plane as a whole for that matter, is at about the same temp, vs the engine heater where the inside of the engine was warm, but the air around the engine was cold, the outside “skin” on the engine was at the cold ambient temp, as would be the engine mounts, prop, etc?

Kinda like having a cup of room temp water in a 70f room vs having a cup of 70f water in a room that’s 15f.

I’m not a scientist, nor did I stay at a holiday in or anything, just as a owner/operator of a 520 powered plane I err on the side of the OEMs bulletin shy of seeing something very clear that goes against said bulletin.


With my Reiff system running constantly these days, and with the cowl cover and prop/spinner covers on, if I reach into touch the engine, it's warm to the touch. If I touch the spinner, it's warm to the touch. If I pull off one of the prop blade covers, it's warm to the touch out to about mid way and gradually is less warm by the tip. My point is that the engine is fully warm, inside and outside, because the entire engine compartment is warm.

I haven't flown for about 10 days now, due to either weather or life getting in the way. We're due for snow and a real cold snap this weekend, which may make that even longer. Meanwhile, though, my engine is really nice and cozy, just as it would be if I parked the airplane on a nice 70-80 degree day.

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Re: Proper way to heat the ENGINE?

Cary wrote:
NineThreeKilo wrote:
mtv wrote:Yes, and for Gods sake, don’t park your plane in a heated hangar all winter..... :roll:

MTV


Not trying to be argumentative, I only was reposting what continental said in a bulletin about leaving engine heaters on.

Comparing a engine heater vs a heated hangar, wouldn’t the fact that in a heated hangar the air around the engine, and the plane as a whole for that matter, is at about the same temp, vs the engine heater where the inside of the engine was warm, but the air around the engine was cold, the outside “skin” on the engine was at the cold ambient temp, as would be the engine mounts, prop, etc?

Kinda like having a cup of room temp water in a 70f room vs having a cup of 70f water in a room that’s 15f.

I’m not a scientist, nor did I stay at a holiday in or anything, just as a owner/operator of a 520 powered plane I err on the side of the OEMs bulletin shy of seeing something very clear that goes against said bulletin.


With my Reiff system running constantly these days, and with the cowl cover and prop/spinner covers on, if I reach into touch the engine, it's warm to the touch. If I touch the spinner, it's warm to the touch. If I pull off one of the prop blade covers, it's warm to the touch out to about mid way and gradually is less warm by the tip. My point is that the engine is fully warm, inside and outside, because the entire engine compartment is warm.

I haven't flown for about 10 days now, due to either weather or life getting in the way. We're due for snow and a real cold snap this weekend, which may make that even longer. Meanwhile, though, my engine is really nice and cozy, just as it would be if I parked the airplane on a nice 70-80 degree day.

Cary



That makes sense to me, however I think thats a little different animal then just having a pan/jug heater and leaving that on 24/7 with nothing else.
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Re: Proper way to heat the ENGINE?

Engines breath with changes in air temperature. Exhale when warmed up in the sun and inhale as it later cools. Water vapor can get sucked in and condensed so maybe a constant temp would be better if it's humid.

It's like those empty closed gas cans that go "boom" every day when the sun hits them. I've had the ones that are slightly open build up water in the bottom even when covered.

MTV left some plastic fuel cans at my cabin years ago. They'd later hiss through small holes the bears bit in them during the daily heat cycle until I removed the caps.

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Re: Proper way to heat the ENGINE?

Years ago we had a guy here who developed this prototype device you could plug into your oil filler tube. It was a small cylinder with a chamber full of desiccant material. The idea was to help dry any air inside the crankcase. Not sure if it worked or not.

FWIW, during the winter I now stop by my unheated hangar the evening before a flight and plug in the sump heater. The next morning the entire engine is warm to the touch. I suppose your mileage may vary depending on what "cold" is in your neck of the woods. This was about 25˚F.

Full disclosure, I've done this twice. I'm an expert.
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