Backcountry Pilot • Skywagon Rigging: Whom to Trust?

Skywagon Rigging: Whom to Trust?

Have problems with your aircraft? Maybe just questions about how best to tune or adjust something? Regs or maintenance? Need to know the best way to do something?
31 postsPage 2 of 21, 2

Re: Skywagon Rigging: Whom to Trust?

mtv wrote:Aeropod....Thanks for your very comprehensive description of rigging of Cessna gear.

I have had a few folks call me for some instruction in a Cessna taildragger, because they were really struggling. Without fail, those wound up being badly rigged gear.

And, frankly, most mechanics HATE rigging Cessna gear, it's messy and takes time and patience. BUT, properly rigged gear is absolutely vital for safety.

Frankly, any more, I'm pleasantly surprised when I fly a new to me Cessna taildragger that has really well rigged gear.

With regard to the wings and Dogpilot's comments on damage and new: I picked up a brand new Cessna 185 in 1986..a 85 model with a total of 22 hours on it. Before I flew it, doing a pre-flight, I noted that the inboard ends of the flap and aileron on one side didn't fair.....the inboard end of the aileron was a good inch higher than the flap end. So, I pointed this out to our Chief of Maintenance, who called their check airman, who'd done the acceptance flight. That guy (who shall remain nameless) said the plane flew just fine. I argued the point for a while, but got outvoted in the end.

So, I headed north with the plane, and indeed, it flew just fine, stalled straight, etc, etc. In fact, it was rigged very well.

Flew that airplane for four or five years. We got a new Chief of Maintenance, and I took the plane in for it's annual at the shop in ANC. The new Chief looked at that aileron and told me that was going to get fixed. They did. This airplane was equipped with a Robertson STOL kit, which requires significant additional balance weights to be installed inside the ailerons. It seems that in the process of putting that aileron back together, the RSTOL folks had effectively straightened the trailing edge of the left aileron.....and only the left.

While I was waiting for the plane, I looked at a bunch of 185s, and found two others that had the same issue with left aileron. Both were 1985 models, both had RSTOL kits installed.

Only thing we could figure was that Robertson's left aileron jig got tweaked, or????

Anyway, it flew just fine after the mechanics re-rigged it properly to factory specs.

MTV


Cessna ailerons are funny things. The 170B (not sure about the A), 172, 175, 180, 182, 185, and I think maybe early 210(through the B), all have the same aileron if I'm not mistaken. The only difference in the slower birds typically all have 3 weights while the faster ones have 5. I've measured brand new 172/182's, rebuilt ailerons supposedly built in factory jigs, ailerons on airplanes with allegedly no damage history...basically a lot of ailerons from lots of pedigrees, and I can't find a consistent number for the sweep at the outboard end. I'd love to find a spec, but it has eluded me. I just focus on them being equal left it right, but your story makes me question that concern.

Side note, you wouldn't believe how little the corrugations need to be dished on an aileron to induce roll. I've fixed a few heavy wings sticking a screwdriver in the diamond at the trailing edge to straighten a corrugation or 2 and all of a sudden the airplane flies straight.
AEROPOD offline
Posts: 479
Joined: Sun Jul 22, 2012 11:02 pm
Location: Aurora, CO

Re: Skywagon Rigging: Whom to Trust?

-0-
Last edited by dogpilot on Thu Aug 06, 2020 12:33 am, edited 1 time in total.
dogpilot offline
Took ball and went home
Posts: 902
Joined: Sun Feb 19, 2012 10:20 pm
Aircraft: Cessna 206H Amphib, Caravan 675 Amphib

Re: Skywagon Rigging: Whom to Trust?

It flies and rolls straight, and the eccentrics are within some tolerance as told me by my Toronto expert. What got me to looking into this is the fact that my tires wear a lot more on the outside, and the right tire MIGHT wear more than the left.
StuBob offline
Posts: 293
Joined: Wed Jul 29, 2015 7:52 am
Location: Indianapolis
Aircraft: Cessna 185 Skywagon

Re: Skywagon Rigging: Whom to Trust?

StuBob wrote:It flies and rolls straight, and the eccentrics are within some tolerance as told me by my Toronto expert. What got me to looking into this is the fact that my tires wear a lot more on the outside, and the right tire MIGHT wear more than the left.


Which could be a caster issue. Big deal? I wouldn’t worry about it.

Caster angle changes with loading. Your planes gear may have been rigged for max weight, and most of us don’t land there much.

If it tracks straight, I’d leave it alone. Swap tires as someone noted earlier to even out wear.

MTV
mtv offline
Knowledge Base Author
User avatar
Posts: 10514
Joined: Sat Feb 25, 2006 1:47 am
Location: Bozeman

Re: Skywagon Rigging: Whom to Trust?

dogpilot wrote:Great Caesar's Ghost! The internet is again on the attack. First off there is nothing magic about rigging a 185. That being said, I always leave a dried toad in the left wingtip, just in case. The maintenance manual is very clear on how to set up the controls. Once you finish with that phase, you flight test and adjust the eccentric bushing on the wings to achieve level wings flight without pilot input. This is also in the manual.

What you do get is folks who, perhaps cannot read, doing things like dropping some flap to correct for roll instead of adjusting the bushings. This is sometimes due to lazy mechanics, it is a pain to adjust the eccentrics. Or the eccentrics are corroded and there is an element of lazy or cheap owner in not replacing them. Then there is the unfortunate reality of: most 185's have been dinged at least once and may be slightly too bent to rig out the roll with the eccentrics.

I have had customers looking for a 185 with no damage history. After I stop laughing and wipe the tears out of my eyes, I tell the obviously Bonanza pilot. If a 185 has no damage history, it is because they didn't log the repair. An overwhelming percentage of 185's have been dinged. Personally I have owned a repair station that specialized in crash damage repair on fixed price not to exceed contracts with the insurance companies. Repaired aircraft can fly better than new, since we paid more attention to the build up than the factory. We rebuilt a 206 once and just happened to have a new 206 in the shop as well. We pulled string lines on several points on the two aircraft and our rebuild was closer tolerance than new.

Of course there are the Billy-Bob repairs that may be a bit hinkey, but those tend to be the ones not in the logbooks. Those happen on all kinds of aircraft, especially Bonanzas. Since that crowd is obsessed with the phrase. We would tend to notice the repairs, since we usually had 5-10 Bonanza gear ups in the shop a year.

Short answer: Any decent mechanic with high school level reading skills can rig a 185. It also helps if they have the proper tools, like a lot of extensions for the socket wrenches to adjust the eccentrics, a tensiometer and a 3' metal straightedge. Even as a very green newly minted A&P I was able to rig my first 185, in the field, in Honduras (god awful heat) after I assembled it back together. One of the pilots had kissed a tree with the right wing on landing when the left brake failed landing on a narrow jungle strip. We had to truck it out, what a pain that was, a bit of jungle trimming was in order.


The difference is Dog Pilot, you are a MECHANIC, not a parts changer like the "modern" A&P tends to be. They're the same ones that will stand there and tell you that you can't make a new repair panel for that airplane...gotta use PMA parts. :roll:
John
hardtailjohn offline
User avatar
Posts: 924
Joined: Thu Mar 16, 2006 7:06 pm
Location: Marion, Montana
God put me here to accomplish a certain amount of things...right now I'm so far behind, I'll never die!!

Re: Skywagon Rigging: Whom to Trust?

I've had both the gear aligned and the controls rerigged on my P172D. The gear needed aligning due to uneven tire wear, although on a trike, it's not as noticeable an effect on ground handling if it's off some.

When I bought the airplane, it handled really well in the air, but as I put some hours on it, it gradually became less pleasant to fly and tended to fall off on one wing if I let go, and in straight/level flight, the yokes were canted somewhat. It was a labor intensive process, but after the rerigging, the airplane was once again very pleasant to fly and still is.

The lesson for me is that our airplanes tend to need tweaking periodically. While not particularly fragile, they have so many ways that they can get out of rig, and so many adjustments to get them back into rig, that it's a process that should be done periodically, depending on usage. And yet, as Dogpilot and Aeropod have somewhat eloquently stated, it's not black magic to do it right.

Cary
Cary offline
User avatar
Posts: 3801
Joined: Sun Jan 10, 2010 6:49 pm
Location: Fort Collins, CO
"I have slipped the surly bonds of earth..., put out my hand and touched the face of God." J.G. Magee

Re: Skywagon Rigging: Whom to Trust?

Does anyone have specific names of folks that can do a good proper 180 gear alignment (with experience) in the Pacific Northwest? Places to avoid?

Feel free to PM me.

Thanks!
slow18 offline
Supporter
User avatar
Posts: 154
Joined: Sun Sep 16, 2012 1:13 pm
Location: USA

Re: Skywagon Rigging: Whom to Trust?

Ed Beeson Ellensburg WA. If he hasn’t retired. One of the top two on the continent by reputation.

Rigging complexity is really over stated. If you find a particularly diligent A&P who will patiently inspect the whole control system in detail, and then read and follow every step in the service manual until every specification is perfect, that’s all it is. Guys who have done several are faster, That’s it.
Pinecone offline
User avatar
Posts: 996
Joined: Thu Jun 11, 2015 6:37 pm
Location: Airdrie
Aircraft: Cessna A185F

Re: Skywagon Rigging: Whom to Trust?

Also been watching Steve’s Aircraft reputation grow here on this site. By all appearances, he meets the criteria I described above.
Pinecone offline
User avatar
Posts: 996
Joined: Thu Jun 11, 2015 6:37 pm
Location: Airdrie
Aircraft: Cessna A185F

Re: Skywagon Rigging: Whom to Trust?

I agree with MTV.

If it tracks straight on the ground and there is no shimmy etc. I think it's completely acceptable to accept a little extra wear on the outside of one of the tires and rotate.

I fly about 100 hours a year. More pavement than I like to admit and have to swap sides at the 300 hour point.

I'm not a mechanic so I listen to my mechanic and the experts here. If if comes time to adjust the rigging I'll take it to the pros.

MW
185Midwest offline
Supporter
User avatar
Posts: 437
Joined: Sun Sep 30, 2018 11:58 am
Location: Fort Wayne
Aircraft: C-185

Re: Skywagon Rigging: Whom to Trust?

slow18 wrote:Does anyone have specific names of folks that can do a good proper 180 gear alignment (with experience) in the Pacific Northwest? Places to avoid?

Feel free to PM me.

Thanks!
Eldon Nimmo of Prineville Aviation (Central Oregon) understands rigging, enjoys it, and is very good at it.
Hman442 offline
User avatar
Posts: 101
Joined: Thu Feb 15, 2018 6:11 pm
Location: Redmond
Aircraft: Cessna 182H

DISPLAY OPTIONS

Previous
31 postsPage 2 of 21, 2

Who is online

Users browsing this forum: No registered users and 1 guest

Latest Features

Latest Knowledge Base