mtv wrote:Aeropod....Thanks for your very comprehensive description of rigging of Cessna gear.
I have had a few folks call me for some instruction in a Cessna taildragger, because they were really struggling. Without fail, those wound up being badly rigged gear.
And, frankly, most mechanics HATE rigging Cessna gear, it's messy and takes time and patience. BUT, properly rigged gear is absolutely vital for safety.
Frankly, any more, I'm pleasantly surprised when I fly a new to me Cessna taildragger that has really well rigged gear.
With regard to the wings and Dogpilot's comments on damage and new: I picked up a brand new Cessna 185 in 1986..a 85 model with a total of 22 hours on it. Before I flew it, doing a pre-flight, I noted that the inboard ends of the flap and aileron on one side didn't fair.....the inboard end of the aileron was a good inch higher than the flap end. So, I pointed this out to our Chief of Maintenance, who called their check airman, who'd done the acceptance flight. That guy (who shall remain nameless) said the plane flew just fine. I argued the point for a while, but got outvoted in the end.
So, I headed north with the plane, and indeed, it flew just fine, stalled straight, etc, etc. In fact, it was rigged very well.
Flew that airplane for four or five years. We got a new Chief of Maintenance, and I took the plane in for it's annual at the shop in ANC. The new Chief looked at that aileron and told me that was going to get fixed. They did. This airplane was equipped with a Robertson STOL kit, which requires significant additional balance weights to be installed inside the ailerons. It seems that in the process of putting that aileron back together, the RSTOL folks had effectively straightened the trailing edge of the left aileron.....and only the left.
While I was waiting for the plane, I looked at a bunch of 185s, and found two others that had the same issue with left aileron. Both were 1985 models, both had RSTOL kits installed.
Only thing we could figure was that Robertson's left aileron jig got tweaked, or????
Anyway, it flew just fine after the mechanics re-rigged it properly to factory specs.
MTV
Cessna ailerons are funny things. The 170B (not sure about the A), 172, 175, 180, 182, 185, and I think maybe early 210(through the B), all have the same aileron if I'm not mistaken. The only difference in the slower birds typically all have 3 weights while the faster ones have 5. I've measured brand new 172/182's, rebuilt ailerons supposedly built in factory jigs, ailerons on airplanes with allegedly no damage history...basically a lot of ailerons from lots of pedigrees, and I can't find a consistent number for the sweep at the outboard end. I'd love to find a spec, but it has eluded me. I just focus on them being equal left it right, but your story makes me question that concern.
Side note, you wouldn't believe how little the corrugations need to be dished on an aileron to induce roll. I've fixed a few heavy wings sticking a screwdriver in the diamond at the trailing edge to straighten a corrugation or 2 and all of a sudden the airplane flies straight.

