Battson wrote:Can someone school me on the Franklin 220 engine:
> what makes them different from other mid-200 horsepower engines in terms of their design?
> are they any different, from an operational perspective?
> I understand they have been out of production (like many things for aircraft) for quite some time, why - did they fail as a company, lawsuits, ???
> what sets them apart, are they superior to Lycoming / TCM engines in some way(s), or are they deficient in some ways?
Yes, I should be able help with that.
I have been flying a 172H with a Franklin 220 for about 760 hours; I also have several engines for spares and spare parts for them. What sets them apart?, They make 220HP@ 2800 RPM with 350 CID, they have a 10.5:1 compression ratio. What does this mean? They make more with less. They also have a viscus damper, self-balancing, absorbs torsional vibration and harmonics. I believe that these engines are very reliable high performance engines, IF they are repaired and operated properly, many, sorry to say, were or are not. I can pin point the cause of the failure in 90% or more of premature engine failures in Franklin 220 engines, either from the mechanic building it or the operator flying it.
A little about myself, I’m over 60 and have been into mechanics from my earliest years to present , I have worked as a mechanic , vocational instructor, welder , machinist, shop owner, expert witness, electrical test tech and played in motor sports most of my life. I love root cause analyses.
I purchased the 172 in disrepair and began to restore it I sent my engine to a “Franklin expert” in Paul’s Valley OK for over haul that had been recommended by several sources’, here is where , the root of my Franklin knowledge begins, my wife asked what I was doing when I was boxing the engine for transport, I told her that I was sending the engine to A “Franklin expert” She said ;”you will never be happy with an engine someone else built” , to make a long story short, two years later and about $14000.00, the engine in and out of the air frame a trip to Paul’s Valley, a good look at what this CON man A&P had done to my engine, some of my money back and my engine in pieces, while I was measuring , magna fluxing, and balancing parts, my wife asked if I remember what she said? I did, and then she made this statement; “do you know how much better I feel flying behind an engine that you built over anyone else’s?” Aw shucks!
Here is what was in my engine that a Franklin engine specialist built for me, for beginners he used the wrong bearings in the accessory drive that shed Rockwell 60 metal throughout my engine, I had purchased a used set of inspected cases, however the cases I got had no inspection marks on them, or paper work and were junk, although I paid to have my cylinders re sleeved they had not been rebuilt, guides were worn out with new counterfeit valves and valve springs, I paid $350.00 per cylinder $220.00 per valve and $25.00 per spring. The list is much longer. So your engine has just been rebuilt hua? By whom?
Why don’t these engines make TBO?
1. Cam failure is the most common cause of major OH before TBO, why? I found that most if not all Franklin cam regrinders copied the original Franklin lobe with no taper. lifters; some, more than one, Franklin rebuilders have been grinding them with a radius or conically, this combination will ALWAYS fail prematurely, a lifter face should NEVER be ground conically, If a machinist or a mechanic says otherwise they don’t know what they are doing or talking about, Here is my favorite; from well-known Franklin engine rebuilder,” we have been doing it that way for 35 years!" I asked, Do you have cam failures? He responded; "Well I wouldn’t say we don’t but they almost make TBO”, How many engines are out there with conically ground lifters that are eating cams? I have found this in several of my engines, flat lifter faces go with lobes without taper and radius lifters go with tapered lobes. I also found that some cases were not properly machined. Look up my post on “why some cams fail” Always check the pattern.
2. Cylinder and piston failure,; overheating, steep climb, lean mixture at high manifold pressures, running MOGAS is a sure way of destroying one of these engines, non-sodium filled valves, sodium filled valves run 400F cooler than non-sodium filled valves, this is where pre ignition can start, another point is the top edge of the cylinder liner or spark plug relief, I have seen sharp corners on them and heard stories about burning a notch down the side of the liner from the plug relief. Pre ignition will also cause wristpin failure. Install an engine analyzer and know what is happening under the cowl, they take away the guess work and save your engine.
If I can help contact me.