SquareHead wrote:MBpilot88A wrote:Would like to hear more on the obstacles and clarity of prints/instructions....please share more
GV
By far using the Williams STC is going to be the lowest cost route. My finished conversion cost me almolst exactly $20k, that’s including the overhauled O-360A1A (bought a run out core for a song and overhauled it myself) and some “upgrades” like a CGR-30P. I used a fixed pitch prop to keep costs down and got a few thousand bucks for my run out GO-300 to help offset the expense of the conversion. I finished the conversion about 2 months ago using copies of the drawings while waiting for my package to arrive from Bob to make it legitimate, still waiting but told it will be here any day........not holding my breath.
The obstacles were all pretty easily navigated with a little ingenuity and common sense, obviously keep a copy of 43.13 handy. You are not going to get some parts that are called out in the parts list, things like some of the sheet metal and rotable parts are no longer produced or available. Use acceptable alternates (think fuel pump, voltage regulator) or make the parts (baffling/sheet metal) in this case. For me the only “must source” part was the engine mount, which I got off a previously converted plane that was being parted out. I got the air box from that aircraft as well but ended up with a basically new one as it needed a lot of repairs, while making the repairs I tweaked it a little bit to fit the cowl opening perfectly. The exhaust hole relocation was a bit of a challenge as if I followed the dimensions and directions on the drawings it would have been a bit off, so I installed the exhaust, then used a PLS laser level to locate the hole on the compound curve of the cowling perfectly.
Doing the math with any other STC that I have found I was coming up with almolst $40k minimum, and again that is doing 100% of the labor myself so if you can find a mount and have an IA willing to use common sense the Williams STC can be done for literally half the cost.