Zzz wrote:I've always had a problem understanding how wingtip extensions can increase max gross. Doesn't it actually make the stress on the wing past the strut attach point greater?
So, what is the point of a max gross weight? Is it to prevent operators from exceeding practical performance limits? Or is it to protect the structural integrity of the airframe?
In fact, max Gross Weight of a particular aircraft is rarely a wing or fuselage structural issue. There are lots of things that may limit the max GW. Consider that at least one current production airplane's max gross weight is limited by NOISE on takeoff. If an airplane can't climb at a steep gradient, it'll fly close to the noise monitors off the end of the runway. Too much noise, and either the prop has to be dialed back, or the GW limited to permit higher initial rate of climb.
Landing gear and attach points are often limiting factors in max gross weight. Remember, these things have to pass a drop test, on the off chance that a pilot might actually land kinda hard one day.
Climb performance, Takeoff Performance and even landing performance can limit gross weight.
For the most part, manufacturers seriously overbuild the wing structures, the fuselage structures and the tails of airplanes. These fail, someone is going to die and more than likely sue the company.
The new noise regulations in the certification process are causing some fits for manufacturers, and may in fact end up as the single primary limiter of aircraft and components. Witness the Aviat model A-1C....when they upped the GW to 2200, they had to turn the prop rpm back from 2700 to 2600, to pass the flyover noise tests.
The PA 18 ended production as a 1750 lb GW airplane, but Wipaire was able to certificate the airplane at 2000 pounds by adding a couple of small cap strips to the wing spars and a tube or two to the fuselage in the landing gear area. Pretty minor changes structurally, considering a well over 10 % increase in GW. THe stall speed, however, changed from 42 to 53, at least on the early conversions.
Stall speed can govern GW as well, at least on faster single engine airplanes. Certification rules require that single engine airplanes stall at 61 knots or less. By the way, that should tell you something about the importance of slowing down if you're about to land after an engine failure.....
The TBM 850 had plenty of power and plenty of performance, but they needed to increase the GW to offer more loading flexibility. The limiting factor was that the airplane stalled right at 61 kts, and that was what was limiting the GW. Increase the weight, and the stall speed increases....
They petitioned the FAA to allow them to exceed the 61 knot stall speed by installing and demonstrating the crashworthiness of their new 26 G seats. The FAA bought off on it, and they increased the GW of the TBM by a couple hundred pounds, which was ALL useful load.
Etc. Lots of similar examples where the GW was limited due to performance rather than structures.
MTV