Backcountry Pilot • 14 CFR Appendix D to Part 43, Annual Inspection (Pau)

14 CFR Appendix D to Part 43, Annual Inspection (Pau)

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14 CFR Appendix D to Part 43, Annual Inspection (Pau)

Starting an annual at my temporary hangar.

Removing gear:
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Washing exterior:
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Drain engine oil while it’s hot:
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The propeller/engine is in generally good shape. MT and Lycoming are definitely my choice:
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Everything in the hangar was mostly purchased at HomeDepot or Walmart:
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I use my own checklist. But, here’s a general idea of what to do...
https://www.law.cornell.edu/cfr/text/14/appendix-D_to_part_43
Appendix D to Part 43 - Scope and Detail of Items (as Applicable to the Particular Aircraft) To Be Included in Annual and 100-Hour Inspections
(a) Each person performing an annual or 100-hour inspection shall, before that inspection, remove or open all necessary inspection plates, access doors, fairing, and cowling. He shall thoroughly clean the aircraft and aircraft engine.

(b) Each person performing an annual or 100-hour inspection shall inspect (where applicable) the following components of the fuselage and hull group:

(1) Fabric and skin - for deterioration, distortion, other evidence of failure, and defective or insecure attachment of fittings.

(2) Systems and components - for improper installation, apparent defects, and unsatisfactory operation.

(3) Envelope, gas bags, ballast tanks, and related parts - for poor condition.

(c) Each person performing an annual or 100-hour inspection shall inspect (where applicable) the following components of the cabin and cockpit group:

(1) Generally - for uncleanliness and loose equipment that might foul the controls.

(2) Seats and safety belts - for poor condition and apparent defects.

(3) Windows and windshields - for deterioration and breakage.

(4) Instruments - for poor condition, mounting, marking, and (where practicable) improper operation.

(5) Flight and engine controls - for improper installation and improper operation.

(6) Batteries - for improper installation and improper charge.

(7) All systems - for improper installation, poor general condition, apparent and obvious defects, and insecurity of attachment.

(d) Each person performing an annual or 100-hour inspection shall inspect (where applicable) components of the engine and nacelle group as follows:

(1) Engine section - for visual evidence of excessive oil, fuel, or hydraulic leaks, and sources of such leaks.

(2) Studs and nuts - for improper torquing and obvious defects.

(3) Internal engine - for cylinder compression and for metal particles or foreign matter on screens and sump drain plugs. If there is weak cylinder compression, for improper internal condition and improper internal tolerances.

(4) Engine mount - for cracks, looseness of mounting, and looseness of engine to mount.

(5) Flexible vibration dampeners - for poor condition and deterioration.

(6) Engine controls - for defects, improper travel, and improper safetying.

(7) Lines, hoses, and clamps - for leaks, improper condition and looseness.

(8) Exhaust stacks - for cracks, defects, and improper attachment.

(9) Accessories - for apparent defects in security of mounting.

(10) All systems - for improper installation, poor general condition, defects, and insecure attachment.

(11) Cowling - for cracks, and defects.

(e) Each person performing an annual or 100-hour inspection shall inspect (where applicable) the following components of the landing gear group:

(1) All units - for poor condition and insecurity of attachment.

(2) Shock absorbing devices - for improper oleo fluid level.

(3) Linkages, trusses, and members - for undue or excessive wear fatigue, and distortion.

(4) Retracting and locking mechanism - for improper operation.

(5) Hydraulic lines - for leakage.

(6) Electrical system - for chafing and improper operation of switches.

(7) Wheels - for cracks, defects, and condition of bearings.

(8) Tires - for wear and cuts.

(9) Brakes - for improper adjustment.

(10) Floats and skis - for insecure attachment and obvious or apparent defects.

(f) Each person performing an annual or 100-hour inspection shall inspect (where applicable) all components of the wing and center section assembly for poor general condition, fabric or skin deterioration, distortion, evidence of failure, and insecurity of attachment.

(g) Each person performing an annual or 100-hour inspection shall inspect (where applicable) all components and systems that make up the complete empennage assembly for poor general condition, fabric or skin deterioration, distortion, evidence of failure, insecure attachment, improper component installation, and improper component operation.

(h) Each person performing an annual or 100-hour inspection shall inspect (where applicable) the following components of the propeller group:

(1) Propeller assembly - for cracks, nicks, binds, and oil leakage.

(2) Bolts - for improper torquing and lack of safetying.

(3) Anti-icing devices - for improper operations and obvious defects.

(4) Control mechanisms - for improper operation, insecure mounting, and restricted travel.

(i) Each person performing an annual or 100-hour inspection shall inspect (where applicable) the following components of the radio group:

(1) Radio and electronic equipment - for improper installation and insecure mounting.

(2) Wiring and conduits - for improper routing, insecure mounting, and obvious defects.

(3) Bonding and shielding - for improper installation and poor condition.

(4) Antenna including trailing antenna - for poor condition, insecure mounting, and improper operation.

(j) Each person performing an annual or 100-hour inspection shall inspect (where applicable) each installed miscellaneous item that is not otherwise covered by this listing for improper installation and improper operation.
Last edited by 8GCBC on Tue Jun 26, 2018 10:05 am, edited 1 time in total.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

If you're still down there in Torrance, that's earthquake country.
Even if it wasn't, I'd lay that extension ladder down or else secure it to the wall.
I had a roll of lightweight carpet leaned up in the corner of my hangar years ago,
it fell over and hit the elevator tip on my C170. Argggh!
It went back into the corner, but got tied in place.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

hotrod180 wrote:If you're still down there in Torrance, that's earthquake country.
Even if it wasn't, I'd lay that extension ladder down or else secure it to the wall.
I had a roll of lightweight carpet leaned up in the corner of my hangar years ago,
it fell over and hit the elevator tip on my C170. Argggh!
It went back into the corner, but got tied in place.


That’s interesting you mentioned that! I moved the extension ladder to a horizontal position on the floor after I took the picture! Definitely earthquake country. I have seen ground shock waves that literally look like ocean waves rolling through this area during an earthquake. Scary.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

Scout has been from the ice filled saltwater fiords of SE Alaska to the hot desert rivers of Arizona since the 2100As wheel bearings had been repacked with AeroShell #22 grease. Very stoked to see the wheel assemblies are in very good condition. Bearings are shiny! AeroShell #22 is literally a miracle. Also, airframe, engine, propeller, floats are amazingly resistant to corrosion and backcountry flying. Very high quality construction. Exception: brake steel discs are very corroded, stainless recommended next time. But, maybe the plain steel acted as an anode?

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NOTE: extension ladder next to wall
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

HomeDepot makes a great shop vacuum. They say this beast is 5HP. Drys the float compartments in less than a second. Replacement filters aren’t inexpensive however.

Well, as usual the floats are passing inspection and will be ready for another 100HR/Year.

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Re: 14 CFR Appendix D to Part 43, Annual Inspection

Are you really at Torrance for a while? I spend way more time in LA than I want to. I'd drive down to Zamp Field if it meant socializing with another BCP misfit. Shoot me a PM if you want to show off that pretty bird.

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Re: 14 CFR Appendix D to Part 43, Annual Inspection

AEROPOD wrote:Are you really at Torrance for a while? I spend way more time in LA than I want to. I'd drive down to Zamp Field if it meant socializing with another BCP misfit. Shoot me a PM if you want to show off that pretty bird.

Tony


Hi Tony,

PM sent...

Ted
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

Back in the “Upper 48”, arrived yesterday!!

If you are running a business it’s “Location location location”. If you are performing an annual inspection and maintenance on an aircraft it’s “Lighting lighting lighting”. I like to see everything I can!

I love an over abundance of light and the hangar I’m in right now has great lighting! Feels like I’m at Dodger Stadium when I flip the switch.

Aircraft maintenance was delayed for about (30) days. Been over in Hawaii for a month fishing and surfing. Didn’t catch anything after (6) days! I “F” ed up a few times like forgetting to take the engines out of gear and wrapping the line in the prop then, losing a huge Ono! Then I clipped a rock in shallow water and bent the starboard prop! I could not get anything on the boat. Who says the “The worst day fishing is better than the best day at the office”? Not true for me!

The annual inspection and 100 hour maintenance continues on the Scout. I have to say ACA builds a great ship. It flew for the first time at the factory about ten years ago and it’s in great shape. She’s a keeper.

Today I started waxing/cleaning exterior ... I like waxing and polishing by hand instead of a machine on small fabric aircraft. There are so many little areas that need attention, requiring several days...

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Random scenes from paradise:

My wife knows I love helicopters. Occasionally a helo drops a VIP at her office, this was sent to me last week from her window.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

Surfing and fishing? Do you have a job? :shock:

Airplane looks great! That sure is a clean looking firewall, axles look great too! So is that your wax/polish of choice? Do you like it?

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Re: 14 CFR Appendix D to Part 43, Annual Inspection

G44 wrote:Surfing and fishing? Do you have a job? :shock:

Airplane looks great! That sure is a clean looking firewall, axles look great too! So is that your wax/polish of choice? Do you like it?

Kurt


I’m a big (really big) 3M fan. The product shown (sitting on the wing) leaves a lasting coat of wax. Has just a touch of very light rubbing compound to rub out mild stains without leaving any scratches. The aircraft doesn’t get that much use so I never use straight rubbing compound. I have a wholesale account at Westmarine so that’s where I purchased it (San Pedro, CA).

Amazing the tremendous value these products have: Lycoming, MT, Wip, Garmin, ACA. I am very lucky she has done so well!

My present occupation and official title is House Husband. But, I am rarely there (but I text and call daily).
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

8GCBC wrote:
G44 wrote:Surfing and fishing? Do you have a job? :shock:

Airplane looks great! That sure is a clean looking firewall, axles look great too! So is that your wax/polish of choice? Do you like it?

Kurt


I’m a big (really big) 3M fan. The product shown (sitting on the wing) leaves a lasting coat of wax. Has just a touch of very light rubbing compound to rub out mild stains without leaving any scratches. The aircraft doesn’t get that much use so I never use straight rubbing compound. I have a wholesale account at Westmarine so that’s where I purchased it (San Pedro, CA).

Amazing the tremendous value these products have: Lycoming, MT, Wip, Garmin, ACA. I am very lucky she has done so well!

My present occupation and official title is House Husband. But, I am rarely there (but I text and call daily).


Just kidding on the job question, but good for you!

Thanks for the response on the 3M stuff. I to have had excellent luck with my Lyc O-360 and MT, my Slick mags on the other hand have been problematic.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

G44 wrote:
8GCBC wrote:
G44 wrote:Surfing and fishing? Do you have a job? :shock:

Airplane looks great! That sure is a clean looking firewall, axles look great too! So is that your wax/polish of choice? Do you like it?

Kurt

Thanks for the response on the 3M stuff. I to have had excellent luck with my Lyc O-360 and MT, my Slick mags on the other hand have been problematic.


Recip gas ignition systems can cost a lot. Adding up plugs, wires, mag inspections etc. really takes time and money.

What was your specific issue with your mags? Scout almost ready for the first 500 hour IRAN (Inspect, Repair As Needed). Lycoming tore the right magneto gasket before the engine was delivered. But, that’s the only thing so far.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

8GCBC wrote:
G44 wrote:
8GCBC wrote:
G44 wrote:Surfing and fishing? Do you have a job? :shock:

Airplane looks great! That sure is a clean looking firewall, axles look great too! So is that your wax/polish of choice? Do you like it?

Kurt

Thanks for the response on the 3M stuff. I to have had excellent luck with my Lyc O-360 and MT, my Slick mags on the other hand have been problematic.


Recip gas ignition systems can cost a lot. Adding up plugs, wires, mag inspections etc. really takes time and money.

What was your specific issue with your mags? Scout almost ready for the first 500 hour IRAN (Inspect, Repair As Needed). Lycoming tore the right magneto gasket before the engine was delivered. But, that’s the only thing so far.


This is what I posted on the Husky site about my mag problems.



Sent the mags out to Aircraft Magnets Service for 500 inspection and can report back that the airplane has never ran or started better! I HIGHLY recommend Aircraft Magneto Service, great service and quick turn around. $392 per mag.

Lots of internal parts were worn. As many of you know Champion bought Slick some time ago and they decided to make/change vendors on the cheap for some of the parts that go into your slick mags. My mags that were installed in my 2012 airplane were acting up in early 2015 and at 209 hours we removed the left mag, the one with the impulse coupling and replaced a lot of the internal components. We did not remove the right mag because it was so difficult to get to and we were pressed for time and there were no indications of trouble with it. We decided to just keep an eye on it and at the first hint of trouble we would pull it and replace parts as necessary.

At the time we did not know that there were bad parts in circulation, had we known then what we know now we would have done the right mag also but it probably wouldn't have helped much since bad parts would have been installed anyway. Also since the right mag was not the starting mag it did not show signs of internal timing slipping issue or other indications of deteriation. I have no idea how the right mag made it to 440 hours since it too had inferior parts in it but somehow it did. The mag shop did say the parts in the right mag were faulty and badly worn. My guess is because it wasn't the starting mag with the impulse coupling on it, the stresses and workload on it were probably less or since it wasn't needed for starting it did not show obvious signs of trouble, who knows, just be safe and comply with the 500 hour inspection. After we inspected and installed new parts in the left mag in 2015 at 209 hours the airplane then started and ran great but unfortunately unknown to my mechanic and myself all we did was put new inferior parts back in. Well, as you could imagine, that didn't last long, at 440 hours I got fed up and pulled both mags and sent them out. I later learned that about 2 months after we did the left mag in 2015 better internal parts were available and AMS installed these new, better parts in my mags last week.

So far I am thrilled, lets hope they last at least 500 hours until the next 500 hour inspection. I highly recommend that you comply with the 500 hour inspection or if you are having issues with your timing changing advanced or retard pull the mags and send em to AMS for 500 hour inspection or overhaul. Its only a matter of time before they really let you down! My internal timing was WAY off due to the inferior parts wearing prematurly which prevented enough electrical energy for normal start but when running they ran fine, thing is, they are close to failing.

On a similar note, check the resistance on your spark plugs with an ohmmeter or the nifty little unit Tempest makes. This resistance has been talked about before but it is important enough to mention again. First question mag shop asked me while on the phone with them is what plugs I was running, I told him Tempest fine wire and he said great! He mentioned that thy have seen a lot of mag issues due to the Champion plugs, the issue is the resistance is way out of range and this has been creating issues with the mags such as cooked coils. He suggested switching to Tempest regular or fine wire, this I already knew but hearing it from him just reinforced it.

I know this has been a bit long winded but the take away from this should be don't ignore mag timing or starting issues! Get those faulty parts out of your mags! Also, go to www.aircraftmagnetoservice.com and surf around on their site, under the service tab they have a good troubleshooting section. Our airplanes have the Slick 4000 series mags.

I hope that this has been helpful, let me know if you have any questions.

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Re: 14 CFR Appendix D to Part 43, Annual Inspection


<snip>As many of you know Champion bought Slick some time ago and they decided to make/change vendors on the cheap for some of the parts that go into your slick mags. <snip>



Your statement holds true in possibility all Champion products unfortunately.

Thank you for the details. It’s important to share this kind of information as many people are unaware of this. Also, I am a big believer in clean annealled gaskets and clean seats. I have seen mags with very poor grounds, which contributed possibly to premature failure. I only use plugs and new gaskets (each plug cleaning) from Tempest. I was in Alaska last Summer at GBFlyer’s hangar cleaning plugs and forgot gaskets. I had a few new gaskets sent from my mechanic in Hawaii before I reinstalled the Tempest Plugs. I never use anything but new gaskets.

Side note: During the FAA Aviation Conference in Hawaii, Lycoming representatives brought up that they no longer approve Champion graphite sparkplug anti-seize on threads because it may affect the ignition system if applied incorrectly, which happens a lot. This was January 2018. They said use old fashion oil only to preclude the possibly of improper application of the anti-seize. After 100 years people are realizing a sparkplug needs a decent electric ground.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

8GCBC wrote:

<snip>As many of you know Champion bought Slick some time ago and they decided to make/change vendors on the cheap for some of the parts that go into your slick mags. <snip>



Your statement holds true in possibility all Champion products unfortunately.

Thank you for the details. It’s important to share this kind of information as many people are unaware of this. Also, I am a big believer in clean annealled gaskets and clean seats. I have seen mags with very poor grounds, which contributed possibly to premature failure. I only use plugs and new gaskets (each plug cleaning) from Tempest. I was in Alaska last Summer at GBFlyer’s hangar cleaning plugs and forgot gaskets. I had a few new gaskets sent from my mechanic in Hawaii before I reinstalled the Tempest Plugs. I never use anything but new gaskets.

Side note: During the FAA Aviation Conference in Hawaii, Lycoming representatives brought up that they no longer approve Champion graphite sparkplug anti-seize on threads because it may affect the ignition system if applied incorrectly, which happens a lot. This was January 2018. They said use old fashion oil only to preclude the possibly of improper application of the anti-seize. After 100 years people are realizing a sparkplug needs a decent electric ground.


Good stuff, thanks. Interesting what Lyc rep said about anti-seize. Did he mention Champion anti-seize?
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

G44 wrote:Good stuff, thanks. Interesting what Lyc rep said about anti-seize. Did he mention Champion anti-seize?


Yes. If my memory is correct.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

8GCBC wrote:
G44 wrote:Good stuff, thanks. Interesting what Lyc rep said about anti-seize. Did he mention Champion anti-seize?


Yes. If my memory is correct.


Im sorry, I meant to say "did he mention Tempest anti-seize"
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

G44 wrote:
8GCBC wrote:
G44 wrote:Good stuff, thanks. Interesting what Lyc rep said about anti-seize. Did he mention Champion anti-seize?


Yes. If my memory is correct.


Im sorry, I meant to say "did he mention Tempest anti-seize"


No problem you are asking great questions.

Here is my general interpretation from the seminar;

The point the Lycoming representative was making is that the anti-seize is not defective. However, it was susceptible to misuse in the field. Mechanics were not applying the product(s) correctly and screwing up the proper ground. The Lycoming reaction was that it’s happening so often that Lycoming can’t support the product(s) in said applications. Engine oil as a thread lubricant is less likely to degrade electric properties. I never use anything but engine oil and thoroughly clean the threads prior to application. Leaving the seats (sparkplug/cylinder) and copper gaskets clean/dry. I like CRC contact cleaner. But, I never use a thread chaser (tap) if possible.

Now the Tempest anti-seize you mentioned may be easier to apply and less likely to be mis-used. Just a speculation. But, the takeaway was use engine oil like the good old days.
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

Performing preventative maintenance and inspections on retractable landing gear (even on an amphib) can be a pain. Cleaning and servicing parts inside the gear well is cumbersome at best.

My creeper and mechanic’s stool are back at the permanent hangar so, I went over to O’Reilly’s Auto Parts and found this. It’s a creeper and stool in one!! Very solid construction. There is a Harbor Freight near here but, I have been burned too many times unless I am desperate. The previous creeper I bought at Harbor Freight lost a wheel in about a month, and many other tools failed. The place has really gone down hill in my opinion.

Here it is as a seat:
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Very comfortable to lay on too:
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Under $50.00 includes California sales tax:
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Re: 14 CFR Appendix D to Part 43, Annual Inspection

Aircraftspruce is sold out of AeroShell #22 until mid-June, they advised. Glad there is an extra 14oz tube in the portable tool kit carried in the Scout.

The MLG will have new tires/tubes, brake linings, grease seals, (the steel discs do not wear much 0.188” right now, limit is 0.165”, new is 0.190”)

Free over night shipping to Torrance from Spruce! To Hawaii it would have been $200+ ...Living in the land of the rich and famous is not too bad. I used to visit Spruce when they were in the old produce warehouse on the train tracks many years ago. Unreal how big Spruce has become, they earned it for sure.

Note: amphibious wheels have press in seals on the mains and reusable seals on the nose wheel.

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Mary sent another heli photo from Hawaii.

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