Backcountry Pilot • Cessna to offer diesel 172 in 2008

Cessna to offer diesel 172 in 2008

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Cessna to offer diesel 172 in 2008

I think the 135HP Thielert diesel is the coolest thing since...well, I dunno. It's really cool. I like the idea of a turbo-diesel. Does this mean an STC for older 172's or maybe even the 170 is around the corner? I hope so!

From Avweb.com:

Avweb.com wrote:Cessna to Offer Diesel Skyhawk
October 4, 2007

by Russ Niles
Editor-in-Chief

Cessna will offer the 172S Skyhawk with a Thielert turbo diesel engine with deliveries to start in mid-2008. In an announcement at AOPA Expo in Hartford, Conn., Cessna officials said the decision to offer the diesel came after extensive market surveys and flight testing. "The Skyhawk is already the best-selling, most-flown airplane ever with more than 43,000 delivered and this option further expands the market due to the worldwide availability of Jet A fuel," said John Doman, Cessna vice president of propeller aircraft sales. Cessna will install the engines at its Independence, Mo., factory under the supplementary type certificate already held by Thielert.

The engine is a two-liter adaptation of a Daimler automotive diesel that's been re-engineered for aviation use. It's a dual overhead cam, in-line four-cylinder engine that puts out 155 hp. It comes with full authority digital engine control and is turbocharged. The liquid-cooled engine drives a three-bladed, composite constant speed prop. The new designation of the aircraft is the Skyhawk TD. A Cessna news release did not contain pricing information.


They say it's 155HP but all previous articles I've read state it's 135HP...but that's 135HP at any altitude up to the service ceiling! :)

Edit: New info. This is version 2 of the Centurion, which is indeed 155HP.

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Last edited by Zzz on Tue Oct 23, 2007 2:18 pm, edited 1 time in total.
Zzz offline
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Then get the STC for farm fuel? "Wink"
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So let's say you are motoring along way up high enjoying the smooth air and the view. You are so distracted by how perfect everything is you forget to switch tanks. The engine sputters. You snap back to reality and lunge for the fuel selector, but your inertial reel seat belt locks and you can't reach the selector before the engine quits. All you hear now is wind noise and the turbo winding down.

Normaly, in a gasoline engine this isn't a problem since it's a spark ignition engine, but with a compression ignition engine like a diesel you need to compress a certain amount of air to generate heat to ignite the fuel. At higher altitudes there isn't enough air to do that so a turbo is needed just to keep the engine running. But when you are trying to re-start an engine at altitude with a stoped turbo you may not be getting enough compression to start it up again.

Delta Hawk solved the problem by using both a turbo and supercharger. If I remember correctly, the supercharger was only used for high altitude restarts. Thielert must have addressed this somehow otherwise they wouldn't be certified, but I can't seem to find anything on the web. Anybody know what their solution is?
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My guess would be that if you were at such an altitude that there wouldn't be enough oxygen for the engine to restart that might be the least of your worries because you would most likely be sleeping. Now there is the chance that you could be on O2, but how many people fly a 172 at that altitude.
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The high altitude start thing is a good question. The Thielert and the SMA to my knowledge do have glow plugs to aid in warming up the air charge. Supercharger would be the ticket for a high alt cold start though.
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Well it ain't gonna be a cold engine and Hafast has the real answer I'm sure. There are really only two questions I have, How much and how heavy. The Diesel Maule that has been flying around for the last year or so is expected to be a $250,000 Maule :shock: and It comes at a lot higher empty weight. I think it's real market is overseas.
Red Diesel is burned all of the time in crop dusters, no STC required. Pratt engines don't like it as much because they have finicky fuel injectors. Farm diesel in a diesel engine would be better because it has more energy per volume than Jet A and it has more lubricity and is easier on common rail injectors and fuel pumps.
Diesel is here folks, I just don't think most of us in our old airplanes can afford it. Has the no overhaul thing been addressed?
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From Wings Magazine:
"The diesel C172 will retail for US $269,500 (around US $15,000 more than the Lycoming powered C172), which includes Garmin 1000 avionics. With an integrated GFC700 autopilot, the price will be US $298,500.
The new diesel-powered model C172 will burn 4.9 US gallons an hour and cruise at 132kt at 10,000 feet. Range has been quoted as 690nm
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Here is one way of dealing with the related problem of the engine stopping during long decents in "cold" weather on the SMA powered 182... flight limitations!
SMA wrote:WARNING: FLIGHTS WITH OUTSIDE TEMPERATURE BELOW –5°C FROM SEA LEVEL TO 7500 FT AND OUTSIDE TEMPERATURE BELOW ISA-5°C ABOVE 7500 FT ARE STRICTLY FORBIDDEN.


And here is what prompted my question:
DeltaHawk wrote:Q: In a diesel cycle engine air is compressed in cylinders and then fuel is injected into this hot air. For this reason, at high altitudes, thin and cold air results in restart problems. How have you overcome this?

A: You are correct to be concerned about high altitude restart capability in diesel cycle engines. At some critical altitude, de-spooling of the turbocharger by reducing fuel flow (reducing "throttle") can result in not enough heat of compression to ignite the fuel. Advancing the fuel lever will not restart the engine until the aircraft descends to a lower altitude where the air is denser. There are several approaches to mitigate this phenomenon. One is to use a higher compression ratio to raise the critical altitude. Another is to limit fuel flow excursions by imposing a controller between the fuel lever and the engine fuel pumps. It would control fuel based on atmospheric pressure and fuel lever position (an aneroid-based system). Liquid-cooled engines with thermostatic control help to keep the engine and thus the air supply warm, improving ignition properties. Catalytic "hot spot" approaches may work to maintain ignition below normal uncatalyzed ignition effective compression ratios. A mechanical supercharger driven by the windmilling propeller can provide additional charge density. Without getting too detailed, we use some of the above methods to raise our ignition critical altitude above that where most general aviation aircraft fly. Until we complete flight testing we cannot give a precise altitude, but we expect it to be above 30,000 ft (~9,240 m). We have demonstrated shutdown and restart with a non-windmilling propeller at 14,000 feet.


(I think I'm getting the hang of these bbCode tag dealies)
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[quote]Until we complete flight testing we cannot give a precise altitude, but we expect it to be above 30,000 ft (~9,240 m). We have demonstrated shutdown and restart with a non-windmilling propeller at 14,000 feet.

30,000 feet in a 172...........I think that the ailerons might be just a little mushy. :roll:
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One thing I would like to know is whether anyone considers a diesel a safer, more reliable motor. It seems like with the lack of ignition, there is one less system component to fail, but then there is added complexity with the fuel injection and FADEC. Is it electronic injection, or mechanical like the old diesels they used on tractors (Kenworth maybe?)

And what's this business about no overhauls? Other than than, seems like a great engine choice.
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a64pilot wrote:............. Has the no overhaul thing been addressed?


:?:
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According to SMA, the SMA 305 in the Maule has 2000 hours between overhaul at present with the goal being 3000 hours.
It has 585 less parts than equivalent hp gas engines, has 230hp, is turbocharged, runs at 2200rpm and burns 7.9 gph at 65% power of JetA and JetA1.
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maules.com wrote:According to SMA, the SMA 305 in the Maule has 2000 hours between overhaul at present with the goal being 3000 hours.
It has 585 less parts than equivalent hp gas engines, has 230hp, is turbocharged, runs at 2200rpm and burns 7.9 gph at 65% power of JetA and JetA1.
Jeremy


That is awesome. What kind of premium does the diesel Maule command, Jeremy?

And what is this "no overhaul" business rumored above? Does that mean you never need an overhaul, because the motor is just so damned resilient and the oily fuel lets parts last forever? Or does it mean once you reach "TBO" you have to dump it in the river?
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I think the no o'haul 'rumour' pertains to Thielert rather than SMA.

Premium for SMA over IO540 260hp is $23,800.00, both with 3 blade and JPI 930 glass engine panel. Both M9 with the 2800lb wing and airframe.
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Not sure of the rumor part, but one of those french diesels was tbr, not tbo. tbr means time before replacement, draw your own conclusions. Just didn't know if that were still the case or not, or which diesel was that way. One of those companies has changed hands a couple of times, I think, but I don't know which one.
Cessna can build one tomorrow under an STC even though you have to build it twice that way, but there is no STC for a Maule. So Maule will have to do the hard work themselves (certification). There is no such thing as an M-9 yet (certification) so I would expect that first before the diesel. I'm sure Maule will eventually have a diesel for sale, but I wouldn't expect it real soon.
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You know now that I think about it, I'm not sure that a Lyc 540 has 585 parts total. I think it would be hard to have 585 less parts :lol:
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So what are these diesel airplanes gonna burn-- highway diesel,Jet A, or what? Will a suitable fuel be available at small GA airports? Thata's like these new LSA's (and exp's) with the Rotax 912- I believe that it's spec'd to run on 91 octane cargas. However, when was the last time you saw any 91 cargas for sale at an airport? If you're lucky, they have cargas...but it's 87 octane regular. I don't mind shlepping gas cans at home, but it's not too practical to do it on a trip.
Think I'll stick with the old-fangled Lycomings,Continentals, and Franklins.

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zero.one.victor wrote:So what are these diesel airplanes gonna burn-- highway diesel,Jet A, or what?


From what I understand, it will burn pure Jet A, pure auto diesel, or a mixture of the 2...the Thielert at least. You know Jet is always going to be around, but who knows about the future of 100LL? And 3.9 gph(the 135hp model)??? Damn!

I just think it's exciting technology in an age where our aviation powerplant innovation has been seemingly static. Guys like us with 50+ year old planes that are already pretty economical in their fuel burn will probably never be able to justify/utilize it...but who knows?
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Half a century spent proving “it is better to be thought a fool than to open your mouth and remove all doubt.”

It's neat, To me it's like the VLJ thing. Neat I guess, but I'll never be able to afford one.
To be honest, the Diesels worry me a little. I believe the only reason 100LL is still around is because there is no alternative. Many, many groups would like to ban it, but have been unsuccessful so far. I fear that the diesels may give the impetus to banning 100LL that has been missing. I'm pretty sure 100LL is actually refined "illegally" as there is a law banning the refinement of leaded motor fuel, but it obviously isn't enforced. As I understand it Avgas wasn't considered back when the law was passed, I guess it would have been in the late 70's or early 80's.
I think all it would take to make Avgas go away is enforcement of a law already on the books.
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The M9 with Lycomings is months close, I have deposits in hand from buyers willing to wait. The SMA 305 diesel being introduced by Maule and SMA is aimed at close to Sun n Fun dates and I hold deposit here too.
SMA is a division of Sagem of the large European consortium SAFRAN, much like Lycoming is to Textron.
The SMA 305 is already flying in 17 older C182s, the Trinidad by Aerospatial, the Partenavia, testing being done in Piper 235s. It burns JetA and JetA1 which is available anywhere turbines, jets, and helicopters go. I did'nt count the 585 parts, that was SMA's claim. I suppose if each and every screw, washer, wire crimp fitting etc were added it is possible.
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