Backcountry Pilot • Citabria without fuel cap

Citabria without fuel cap

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Citabria without fuel cap

Jugged in some gas on lonely sandbar and took off heading for home. Some time later I checked the gauges and saw the left tank empty and the right tank full. Either a cap didn't seal or was missing was my guess. I beelined it to the nearest airport (40 minutes away, with nothing even landable in-between). Sure'nuff the right cap was missing. Luckily I had a spare with me so a little fuel into the empty tank and a non-event getting home.

I interneted some info on this and in the Citabria fuel the right tank vents across the windshield to the left tank. The left tank vents to the forward pointing elbow out of the left wing with the plastic deflector in front of it. Both tanks have drains front and back that drain to a common feed to the fuel valve. The ACA site has some info in their FAQ under "fuel burns unevenly from the wing tanks". http://www.americanchampionaircraft.com/frequently-asked-questions.html

    Would the engine ever have quit as long as there was fuel in any tank?
    Could I have just duct-taped over the offending fuel neck to get home if I hadn't had a spare cap?
    Where can you buy a Citabria fuel cap?
    What do you lube the gaskets with so you can spin the cap onto the neck without worrying about twisting the necks out of the tank?
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Re: Citabria without fuel cap

Is there a way to install chains on your gas caps so they can't be lost? My 170 has chains on the caps. I haven't ever forgotten to put the caps back on before flight (knock on wood) but hopefully the chains would prevent them from leaving the airplane if I did. Once I took off from an airport near the western border of Utah heading back to California after topping the tanks off. Not long after takeoff I heard some occasional thumping going on but but I couldn't determine where it was coming from. My first thought was that it might be one of the fuel caps loose and banging around by the chain on top of the wing. There was a long straight dirt road below me so I decided to make a precautionary landing to check the caps. Once I was on the ground I found that both caps were installed. What was making the noise? I walked around to the copilot door and found my dogs leash hanging about 3 feet out of the closed door.
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Re: Citabria without fuel cap

I use ACF50 on Fuel L/R cap rubber gaskets every 6-9 months.

New parts:

http://www.americanchampionaircraft.com

Note: My 8GCBC SN 509 does not use vented caps. Per service alert.
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Re: Citabria without fuel cap

I did the same thing once. Landed with about 3 gallons in one tank and the other dry. Started full 45 minutes earlier. Major wake up call. Don't get distracted during the walk around... engine never quit though. Yes you can just put some duct tape over the neck and carry on. Worked for me at least. Yes in the act 50 for lubing for the fuel gaskets.
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Re: Citabria without fuel cap

robw56 wrote:.... What was making the noise? I walked around to the copilot door and found my dogs leash hanging about 3 feet out of the closed door.


Was the dog still attached to the end of the leash?
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Re: Citabria without fuel cap

hotrod180 wrote:
robw56 wrote:.... What was making the noise? I walked around to the copilot door and found my dogs leash hanging about 3 feet out of the closed door.


Was the dog still attached to the end of the leash?

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Re: Citabria without fuel cap

Drove my truck up to the same area to camp/kite/windsurf and one of the other campers had already gone out to the sandbar and found my cap! Somebody even video'd my takeoff and posted it to youtube. All three caps are now ACF50 lubed with witness stripes for visual lock orientation. Thanks everyone.

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Re: Citabria without fuel cap

A1Skinner wrote:I did the same thing once. Landed with about 3 gallons in one tank and the other dry. Started full 45 minutes earlier. Major wake up call. Don't get distracted during the walk around... engine never quit though. Yes you can just put some duct tape over the neck and carry on. Worked for me at least. Yes in the act 50 for lubing for the fuel gaskets.
David


Did you notice that the fuel had dissolved the adhesive? I may (or may not!) have done this at some point, and all the adhesive on the tape was (or might have been) gone. Flying a low-wing, I would have noticed within a few minutes that something was a miss and switched tanks. But, my dilemma afterward would certainly be that I wouldn't know what to do with 40 gallons of 100LL that may have adhesive in it. I did the math, and I think it's in the neighborhood of 6-12 PPM. I would be considering leaving it in there and hoping for the best, but I'd probably look online and ask around about other people's opinions... ahem... :wink:
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Re: Citabria without fuel cap

The Cessna fuel cap chain will keep the cap with the airplane but you will not get far. It sounds like the airplane is beating itself to death.

I didn't check the cap myself after fuel at 7 Bar in ABQ but I came back fast.
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Re: Citabria without fuel cap

contactflying wrote:The Cessna fuel cap chain will keep the cap with the airplane but you will not get far. It sounds like the airplane is beating itself to death.

I didn't check the cap myself after fuel at 7 Bar in ABQ but I came back fast.


Amen, been there, done that. Sounds like the planes coming apart.

I developed the habit of stuffing the gas cap into the breast pocket of my flight suit while fueling. One day, I fueled from cans, took off, and in climb noted a lump under the shoulder harness. Duh. Went back and installed cap.

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Re: Citabria without fuel cap

I left both caps off my rag-wing Cessna 140 and flew about 90 minutes. The caps were attached by chains and never made a sound while I flew along. I lost some fuel, but really not that much...maybe three gallons per side if I recall correctly.

Scared me though. I fuel while standing on the tire, and my routine now is to NEVER step off the tire without putting the gas cap back on. Doesn't matter how trivial the trip off the tire is, I always re-cap.

One of the things I really love about aviation is that super trivial details can have catastrophic consequences. I guess I just like having a good reason to pay attention, which is something sorely lacking in much of day to day life.
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Re: Citabria without fuel cap

The ACF 50 will only last so long as a fuel cap lubricant. I got sick of applying it to my Scout caps and resorted to very carefully changing the tension on the retaining lugs. Perfect caps now and no lube required.
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Re: Citabria without fuel cap

aussie bob wrote:The ACF 50 will only last so long as a fuel cap lubricant. I got sick of applying it to my Scout caps and resorted to very carefully changing the tension on the retaining lugs. Perfect caps now and no lube required.


I hope you don't loosen other parts on the aircraft to preclude lubrication? The tanks are pressurized from ram air. I wouldn't loosen them.

Issues with fuel caps (from ACA) ...

http://www.americanchampionaircraft.com/frequently-asked-questions.html wrote:Fuel burns unevenly from the wing tanks, what is wrong?
An imbalance of up to 1/4 tank is normal; a difference of more than 1/4 tank indicates a problem with the fuel system or rigging.

1. Verify the condition of fuel cap gaskets; a cracked or leaking gasket will cause a pressure difference between the fuel tanks. Troubleshoot by swapping the left and right fuel caps. The imbalance will follow the leaking cap. Replace the cap gaskets if necessary. Use a small amount of fuel lube on both faces of the gasket to improve the seal and ease of installation. EZ-Turn Lubricant (Aircraft Spruce, P/N 09-00306) or equivalent fuel lube is recommended.

2. Verify check valve function with fuel quantities of 1/2 tank or less. Remove one fuel cap and apply lung pressure to the under wing vent. The check valve should release and vent into the tank (some chattering is normal). Apply suction to the under-wing vent, the valve should allow for expansion in reverse. There should be a substantial decrease in the flow out of the tank. Repeat function test for the opposite check valve. If there is a noticeable difference in flow or pressure between the tanks, replace the check valves with a matched set.

3. Parking on a slope, sustained uncoordinated flight, etc., will cause fuel imbalance. In normal cruise the wings should be an equal distance above the horizon with no yaw present. If the airplane flies wing low or aileron/rudder pressure is necessary to maintain straight and level flight, rig in accordance with the following question.
Last edited by 8GCBC on Thu Jul 20, 2017 5:54 pm, edited 1 time in total.
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Re: Citabria without fuel cap

hpux735 wrote:
A1Skinner wrote:I did the same thing once. Landed with about 3 gallons in one tank and the other dry. Started full 45 minutes earlier. Major wake up call. Don't get distracted during the walk around... engine never quit though. Yes you can just put some duct tape over the neck and carry on. Worked for me at least. Yes in the act 50 for lubing for the fuel gaskets.
David


Did you notice that the fuel had dissolved the adhesive? I may (or may not!) have done this at some point, and all the adhesive on the tape was (or might have been) gone. Flying a low-wing, I would have noticed within a few minutes that something was a miss and switched tanks. But, my dilemma afterward would certainly be that I wouldn't know what to do with 40 gallons of 100LL that may have adhesive in it. I did the math, and I think it's in the neighborhood of 6-12 PPM. I would be considering leaving it in there and hoping for the best, but I'd probably look online and ask around about other people's opinions... ahem... :wink:
Ya 100LL definitely takes the adhesive off grey tape. I'm dealing with it all over a C180 right now. Tank bay had been taped with grey tape and once it started leaking, it took the adhesive off and left a hell of a mess all over the side of the plane.
Never use grey tape to tape tank bays!!!

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Re: Citabria without fuel cap

A1Skinner wrote:
hpux735 wrote:
A1Skinner wrote:I did the same thing once. Landed with about 3 gallons in one tank and the other dry. Started full 45 minutes earlier. Major wake up call. Don't get distracted during the walk around... engine never quit though. Yes you can just put some duct tape over the neck and carry on. Worked for me at least. Yes in the act 50 for lubing for the fuel gaskets.
David


Did you notice that the fuel had dissolved the adhesive? I may (or may not!) have done this at some point, and all the adhesive on the tape was (or might have been) gone. Flying a low-wing, I would have noticed within a few minutes that something was a miss and switched tanks. But, my dilemma afterward would certainly be that I wouldn't know what to do with 40 gallons of 100LL that may have adhesive in it. I did the math, and I think it's in the neighborhood of 6-12 PPM. I would be considering leaving it in there and hoping for the best, but I'd probably look online and ask around about other people's opinions... ahem... :wink:
Ya 100LL definitely takes the adhesive off grey tape. I'm dealing with it all over a C180 right now. Tank bay had been taped with grey tape and once it started leaking, it took the adhesive off and left a hell of a mess all over the side of the plane.
Never use grey tape to tape tank bays!!!

Sent from my SM-G870W using Tapatalk


Yah, an A&P suggseted (and didn't suggest :wink:) the fix and provided brown tape. I'm not sure what kind. I should have left well enough alone because it wasn't siphoning, and I had more than enough fuel in the other tank.

Code: Select all
Adhesive:
    Area: D=73mm; R=36.6mm; A=pi*(R^2)=3848mm^2
    Thickness: .15mm
    Volume: 3848mm^2*0.15mm=577mm^3 or 0.577mL
Fuel:
    Volume: 40 gallons or 151,400mL
Ratio:
    (0.577*1000000)/151400 = 3.8 PPM


I tried to find some guidance about acceptable contaminate levels, but found nothing. That feels like it's probably ok, though.
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Re: Citabria without fuel cap

Hammer wrote:I left both caps off my rag-wing Cessna 140 and flew about 90 minutes. The caps were attached by chains and never made a sound while I flew along. I lost some fuel, but really not that much...maybe three gallons per side if I recall correctly.

Scared me though. I fuel while standing on the tire, and my routine now is to NEVER step off the tire without putting the gas cap back on. Doesn't matter how trivial the trip off the tire is, I always re-cap.

One of the things I really love about aviation is that super trivial details can have catastrophic consequences. I guess I just like having a good reason to pay attention, which is something sorely lacking in much of day to day life.


I think this is good advice. I have a few very strict rules, I never fly without dipping the tanks, I always put the gas caps on and oil cap on before moving from the area, and my last check before getting in the plane is both gas caps lined up fore and aft from behind the wing. Its the little things that get easy to overlook and miss. I actively ask people to leave me alone when I am getting ready to fly, and if I really want to talk to someone I will simply stop my walk around and restart the whole thing form the beginning when I am ready to go. Almost all the gas cap stories that I have heard have involved some guy wandering up and talking while the pilot was refuelling.
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Re: Citabria without fuel cap

I hope you don't loosen other parts on the aircraft to preclude lubrication? The tanks are pressurized from ram air. I wouldn't loosen them.

Issues with fuel caps (from ACA) ...


I did read that and my Scout seems to draw fuel evenly all the time. The adjustment made the left cap the same as the right cap, but you got me wondering now, what else could I loosen? :lol:
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Re: Citabria without fuel cap

One of the worst things you can do is have TWO pilots in one plane, "helping" each other fueling/preflighting, etc.

Two pilots I know stopped in Fort Yukon for fuel in a C 185 on amphibs. They "shared" the fueling process. Then headed south to Fairbanks, 110 miles south.

About ten miles north of FAI, the engine quit. Out of gas....after filling to 80 gallons in FYU. Landed on the Steese Highway (only spot for miles that was landable.

No harm, just red faces......one gas cap was missing. All that fuel siphoned out that filler in ~ 45 minutes. Fuel selector on both. Neither pilot noticed rapidly declining fuel quantities......

Some planes will siphon gas out a filler happily, while others may fly for hours.....

But, bottom line, if I'm flying with another qualified pilot, one or the other of us does all preflight chores without participation of the other. Then the other pilot checks....

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Re: Citabria without fuel cap

A dab of Marvel Mystery Oil keeps the fuel cap gasket lubricated for a half dozen fills.

Never ever talk to anyone, I don't care who they are, while fueling your plane. First time I talked to someone while fueling I forgot to put one fuel cap on and 30 minutes later noticed half the fuel was gone from one tank. Landed and duct taped a plastic lid over the filler. That got me back where I found my cap sitting on the taxiway. Second time was recent when a FAA guy was hanging around the fuel pumps at Soldotna ramping aircraft. Monumentally stupid place for the FAA guy to be. I paid for my fuel at the kiosk then walked to the pump where he continued asking me questions unrelated to actually ramping me. I grabbed the Jet A nozzle at the pump. Fortunately I had selected Avgas so even had I tried to fuel with the Jet A nozzle nothing would have come out. Monumentally stupid place for the FAA guy to be. And stupid of me to allow him to talk while I was fueling my plane.

And like MTV said, don't let friends help pre-flight the plane, or fuel the plane, or add oil to the engine, unless of course you stand there doing nothing but watch them. And then double check everything yourself. Better to just let your friend clean the windows and throw out the trash.
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Re: Citabria without fuel cap

Silicone/ptfe bike chain lube. Also fine for door hinges, door locks, window hinges, seat rails, cowl flap push pull controls, gyro rebuilds, primer plungers, and quarter turn cowl fasteners.
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