OK guys, here goes.
Like I said earlier, this happened about 20 years ago. And the guy that did it had his license suspended for doing so. Still, it is a great story.
Also I am leaving names out, lets just call him Joe.
So, Joe picked up a Stinson 108-3 project. Being the pirate that he is, he put it together with a huge baggage area, 540 Lycoming with fixed pitch prop and big tires. I remember Gar Aero adaptors, but I could be wrong. Anyway, Joe put this thing together and flew it. No paperwork, nothing legal. He decides that this would be a great airplane to take up to Alaska and do a little bush work. Several of his friends also wanted to go and do a little hunting and fishing. So Joe thinks this is a good way to save a little on gas money by providing the airplane for their outings. So, everything is going good until the day he was going to head home.
He was ferrying stuff out at a short section of river bar when the left brake broke. In fact, Stinson axels are bolted into a tube, his bolt broke. Or it just wasn't there to begin with, can't remember. Of course the axle spun in the tube and voila, no more brake after the caliper riped out the brake line. Only thing to do his lock up the right side and get the airplane stopped before the river. The aftermath was a mangled left wing in the river and the main gear in about 1 foot of water. Luckily he did not hit the prop or bend the fuselage. But, his left wing was toast up to the first aileron hinge point. Seemed like 6 feet, but probably somewhere between 4 to 5 foot. (so I finged a little, it was a long time ago)
So what to do, cut whats left of the wing off with a meat saw and fly to town thats what.... Took all of his rudder to keep her straight, but he got it back to civilization 60 miles away. Next day, there is a big red tag in the window with the FAA wants to talk to you stamped all over it. Not to mention the fish and wildlife guys say you are using this airplane for hire and you do not have a part 135 operation, so they are going to confiscate your airplane. Joe is in big do do and he knows it....This is what he does.
Joe is not about to let his airplane be taken by the feds, he is also needing to get home. So, a trip to the hardware store got him some heavy wall 6 inch plastic pipe, some galvanized rolled sheets, sections of stove pipe, duct tape and a whole bunch of pop rivets and a pop rivet gun. Burning the midnight oil and a donated garage, Joe builds himself a wing section out of his "parts". A little cleanup with the saw on the airplane at about 4 in the morning, he slides about 4 feet of the pipes along side of the spars of the wings and with a combo of Pop rivets, rope and duct tape there is a complete wing. Well sort of anyway. Time to head home.....
Well first flight was past McKinnley and his makeshift wingtip decided that it did not want to stay nice and straight. In fact, it thought that bending up at about a 45 degree angle would be a better place. So, a quick landing and a long pice of rope tied around each pipe at the wing tip to the fuselage step kept the tip from going any further. Joe stops for gas, and of course he gets greeted immediately. They try to block him with cars and trucks, but he just goes around and keeps going. He flies over the bay from Alaska to Washington in order to stay away from Canada, because there was no way Canada customs was going to let him into the country anyway. Lucky he had a big ferry tank in the back that allowed him to do that kind of long leg.
Anyway, to make a long story a little shorter. Joe made it home. The airplane disappeared and I have no idea what happened to it. The feds caught up to him and he got his lincense suspended and he was able to beat the charges brought up by the fish and wildlife. Probably would have had a lot more done to him, but at that time he got away with it with basically a slap on the wrist. This day and age would have got him a few years im sure.
Brian.