Mon Mar 05, 2018 12:05 pm
Several things to think about when mounting calipers on disk brakes. Clearance from tire, skis, mud flaps, and wheel fairings should be considered. Proper brake line routing, prevention of damage from rocks, brush, and pilots. Brake line material allowing caliper flotation. Location of bleed nipple and understanding air entrapment in caliper and brake lines all have a role in good brake operation.
From what I have seen most all of the old stuff we fly has issues and many are made worse by people meaning well but not thinking it through. In the days of covered gear and small tires you ran the line under the fabric as it came out the bottom it was aerodynamic, tidy, and clean to just hang caliper upside down or at bottom of wheel to clear fairing and connect line. It worked fine on nice strips. So now when we strip the gear, add big tires, and want to move caliper up to clear brush, rocks everybody says the bleed nipple came from the factory pointing up so that must be the way it should be. Then they figure out the line is also in danger so swap the caliper so nipple is down. Instead of replacing the entire line on the gear leg just add a short pice of flared copper to the line creating a big arch for air bubble to get trapped. So when you look at how brakes are set up most will work but many can also be made better.
On most big wheel stuff 10 o'clock position, nipple down, seems to work, easy to bleed, and clear extra stuff. Use a 45 degree not the old 90 degree fitting out of the top to avoid creating a loop to trap air. Next use single flex line from caliper to fuselage bulkhead fitting in a continuous uphill slant. On a cub do not take line to top of leg and make a big loop down below middle of belly bulkhead exit gear leg early. If you are building a cub run bulkhead out side above gear. Hard lines to calipers work but, in todays world we have better stuff. I don,t think the rotor cares where the caliper grabs it front/rear/bottom/top all positions will lift the tail if you brake hard enough.
All of the above is complicated by price point, parts availability and wrench turners understanding of what is legal or not.
DENNY