McCauley 3 pc. wheel help.
I have heard of these coming apart, and I’ve seen these take abuse to the point of bent lips from hitting things
Like logs and rocks in high grass and still stay together for years. I think they are subject to over torque too.
Here is a way to greatly improve these, You Know, If your using these wheels for an ATV trailer.
Having inspected some sets, I see the threads could be better, as the pilot holes are too big by .015.
and the bolt moves side to side, from years of side load and bad threads. and "BOLTS ARE TOO SHORT"
The pilot hole is already thru on most center sections,some stop short. So drill out the trash with an F drill=.257 dia.
Tap 5/16-18 x 1.5 deep "by hand", not using a vari drill,as any runout will damage the original threads.
Use a 2 flute Tap , "not a 4 flute tap from the auto parts store" and a cutting oil to tap.
Are all these made wrong ?. What a shame on cessna,
IF 1.5" instead of 1"screws were used with the proper pilot hole
all these years, It could have saved allot of trouble. I have seen pilot holes on other things drilled oversize by shops ,
as they were worried about braking off a tap, So the result is a thread below thread grade.
1'"screws minus the washer & flange leaves you with an effective thread of maybe .800 long in the wheel.
The alum wheels were designed and cast OK, but this is a typical example of laziness and fast mfg.
#1= It's allot easier to tap threadds in one pass without worry of a broken tap when you cheat on the pilot hole.
#2= worried about having to remove a broken tap or scrap a wheel, It takes time to do it right, costs more.
The pic. shows a flat on the minor dia. of the thread. It contacts nothing since new, so it was made wrong.
It also shows what a 1.5 full thread SCHC looks like. Compare the 2 lengths next to wheel,see what you think.
Compare 2.7" Thread Lth. per hole=2 screws, to a single nut like some wheels. I don't see anything I'm crazy about.
If the threads are bad, One might research using NAS thru bolts and nuts. Has anyone done this ?
I made an ATV trailer out of these wheels with the longer bolts. I think they are 70% stronger.
Test=I had several thousand pounds of rocks on the trailer, I was going 70 MPH and missed a curve,
hit a large Oak tree with the side of the trailer, everything was destroyed,but the wheels were not even dirty.
Actually they were still spinning on the twisted frame the next day..
Was it the wind or Clyde ?
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http://www.hunt101.com/watermark.php?file=637363