Backcountry Pilot • Wooden Propellers - Interesting Article; Still Very Current

Wooden Propellers - Interesting Article; Still Very Current

Lycoming, Continental, Hartzell, McCauley, or any broad spectrum drive system component used on multiple type.
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Wooden Propellers - Interesting Article; Still Very Current

Here is a link to an interesting April 14, 2016 article off of AVweb.com written by Paul Bertorelli. Nice overview.

Title: " While composite props are making inroads, the century-old technology of wood more than holds its own. "

http://www.avweb.com/news/features/Wooden-Props-226059-1.html

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Here are three excerpts I have cut and pasted. Hit the link for the complete story. I had no idea UAVs were so heavily into wood. Seems lately I have had no idea about a lot of things .

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More than a century after the Wrights carved their paddles out of select spruce and while composites continue to make strides, wood as a prop material is, if not enjoying a resurgence, at least holding its own in the propeller market. Surprisingly, if it weren't for carefully crafted birch props, more than a few edge-of-tech UAVs would be beached.

"Metal props are basically high materials costs and lower labor costs. You have a forging and that's a significant investment in forging dies," he explains. "For a wood prop, the materials costs are relatively low. But there's a very high labor cost. Composites are exactly between the two; lower labor costs than wood, but higher than metal. For composites, materials cost is not a key driver.

Wood excels in two other characteristics. "A wood prop naturally damps harmonics. It eats them up and dissipates them. A metal prop is like a tuning fork, it takes a harmonic and really enhances it and you can feel that back in the airframe. A composite prop, again, is in the middle. It doesn't damp as well as wood, but it doesn't enhance harmonics like a metal prop does,"
Denali offline
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Re: Wooden Propellers - Interesting Article; Still Very Curr

I'm good buddies with a local prop builder - I toured his operation last week and I must say it is pretty incredible on how it all comes together and the amount of work it takes.
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Re: Wooden Propellers - Interesting Article; Still Very Curr

TxAgfisher wrote: I must say it is pretty incredible how it all comes together and the amount of work it takes.


No kidding.

Here's a cool set of 3 U-tubes showing the construction of the big NACA propellers for the Langley wind tunnel in 1944. There's no sound, but you won't miss it. Notice that there are no digital readouts on any of the tools and it's amazing what an ant colony you needed when people did the work instead of machines. Craftsmanship, teamwork, and a staggering amount of effort to make a wooden propeller that size with pencils, glue and elbow grease.







I would not want to be the guy who set the depth gauge just a little too deep on one of those cuts. #-o
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