Backcountry Pilot • Body shop for wind blown 182 door repair?

Body shop for wind blown 182 door repair?

Have problems with your aircraft? Maybe just questions about how best to tune or adjust something? Regs or maintenance? Need to know the best way to do something?
14 postsPage 1 of 1

Body shop for wind blown 182 door repair?

I’ve got one of the famous wind damaged doors on my 182. It closes and locks but it isn’t flush and it aggregates me.

Is it a fools errand to mess with it since it does close and stays closed in flight? It seems like taking the door to an automotive body shop would result in a quick fix but does anyone here experience with this?

Thx.
DJ Balla offline
Posts: 78
Joined: Fri Oct 19, 2018 11:31 am
Location: Apex

Re: Body shop for wind blown 182 door repair?

An automotive body shop would be a big mistake, you’ve got me nervous just thinking about it!

Heat treated aluminum alloys of the type Cessnas are constructed from do not lend themselves to automotive style repairs, not to mention the fact that any repair of note would need proper documentation.

What is the extent of the damage? That would dictate how qualified an individual would be required to affect a repair.
Halestorm offline
Supporter
User avatar
Posts: 956
Joined: Tue Feb 22, 2011 9:11 pm
Location: SEA
Aircraft: C-182E Pponk

Re: Body shop for wind blown 182 door repair?

You need a good tin man with lots of grey hair.
Aryana offline
Supporter
User avatar
Posts: 936
Joined: Mon Apr 14, 2014 9:06 am
Location: SoCal
Aircraft: 1955 Cessna 170

Re: Body shop for wind blown 182 door repair?

Try to fix it yourself and post pics
asa offline
Supporter
User avatar
Posts: 1532
Joined: Mon May 16, 2016 1:56 pm
Location: ak

Re: Body shop for wind blown 182 door repair?

What year is the 182 I have a new left door for 70s type
Cub180 offline
Supporter
User avatar
Posts: 92
Joined: Wed Feb 22, 2012 7:37 pm
Location: Fort St John
Aircraft: Cessna 180 skywagon, Supercub pa18

Re: Body shop for wind blown 182 door repair?

Cub180 wrote:What year is the 182 I have a new left door for 70s type


1962
DJ Balla offline
Posts: 78
Joined: Fri Oct 19, 2018 11:31 am
Location: Apex

Re: Body shop for wind blown 182 door repair?

I will get part no off door and post it .
Cub180 offline
Supporter
User avatar
Posts: 92
Joined: Wed Feb 22, 2012 7:37 pm
Location: Fort St John
Aircraft: Cessna 180 skywagon, Supercub pa18

Re: Body shop for wind blown 182 door repair?

Automotive body shops any more mostly R and R stuff....remove and replace with new. Not many really good tin benders around any more, unfortunately.

You'd be better off to get in touch with EAA and try to find someone who's really handy with aircraft grade aluminum. But, frankly, fixing something like wind damage is likely to require complete disassembly of the door, repair and re-skinning. That's going to be a big job.

Likely better off to find a replacement door and just do paint.

MTV
mtv offline
Knowledge Base Author
User avatar
Posts: 10514
Joined: Sat Feb 25, 2006 1:47 am
Location: Bozeman

Re: Body shop for wind blown 182 door repair?

I don’t have any pics yet but the first photo on the following webpage showing the red witness line accuracy describes what I’m dealing with.

http://welch.com/n46pg/2019/07/05/reali ... sna-doors/
DJ Balla offline
Posts: 78
Joined: Fri Oct 19, 2018 11:31 am
Location: Apex

Re: Body shop for wind blown 182 door repair?

Door I have that is new part no 1217045-203 left door for 182 for 400$
Cub180 offline
Supporter
User avatar
Posts: 92
Joined: Wed Feb 22, 2012 7:37 pm
Location: Fort St John
Aircraft: Cessna 180 skywagon, Supercub pa18

Re: Body shop for wind blown 182 door repair?

DJ Balla wrote:I don’t have any pics yet but the first photo on the following webpage showing the red witness line accuracy describes what I’m dealing with.

http://welch.com/n46pg/2019/07/05/reali ... sna-doors/


Problem you're going to have is that aluminum has stretched some and compressed some. And, the door frame is doubtless bent some. So, re-skinning the door would fix the problem, I'd bet. Trying to straighten out that outer door skin could be done if you disassemble the door, pull the skin off, and own an English Wheel.

Me, I'd buy that $400 door.

MTV
mtv offline
Knowledge Base Author
User avatar
Posts: 10514
Joined: Sat Feb 25, 2006 1:47 am
Location: Bozeman

Re: Body shop for wind blown 182 door repair?

Cub180 wrote:Door I have that is new part no 1217045-203 left door for 182 for 400$

Thank you! Let me check the parts manual and see if it fits.
DJ Balla offline
Posts: 78
Joined: Fri Oct 19, 2018 11:31 am
Location: Apex

Re: Body shop for wind blown 182 door repair?

Ok if it works can send pictures have new lower hinge and flip out window
Cub180 offline
Supporter
User avatar
Posts: 92
Joined: Wed Feb 22, 2012 7:37 pm
Location: Fort St John
Aircraft: Cessna 180 skywagon, Supercub pa18

Re: Body shop for wind blown 182 door repair?

Man I went through this last year and it was a HUGE PITA. I bought two used doors and unfortunately even though the part numbers were the same, they didn't fit worth a darn. Ended up sending both back. In the end, a local shop ended up repairing my damaged door by replacing the hinges and building a doubler for the front bottom corner of the door which saw the most damage. It's not perfect and still doesn't close 100% flush but its close enough for government work. Lesson learned. Hope to never deal with that again.

I did promptly buy a Cessna Window Lock......

https://www.cessnawindowlock.com/
Nushi offline
Supporter
User avatar
Posts: 160
Joined: Sun Nov 25, 2018 7:04 pm
Location: Wilmington
Aircraft: 1960 Cessna 182C

DISPLAY OPTIONS

14 postsPage 1 of 1

Who is online

Users browsing this forum: No registered users and 0 guests

Latest Features

Latest Knowledge Base