Backcountry Pilot • Removing alcohol from auto fuel

Removing alcohol from auto fuel

Nothing happens without it. Discuss fuel locations, quality, alternatives, and anything else related to this critical resource.
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Re: Removing alcohol from auto fuel

I'm a firm believer in car gas- I've run my current O-320 over 300 hours on almost 100% car gas, and ran the C-145 in my old 170 about 1200 hours on 75% cargas/25% 100LL and about another 500 hours on pretty much 100%cargas. Luckily I still have a good local source of un-diluted 87 octana car gas (hurray for Cenex!). I agree about the forced ethanolization of our cargas being due to politics not chemistry. I am more concerned about the water/ehanol thing than about ethanol attacking fuel system parts, although that is a concern also. If and when E0 becomes unavailable to me I'll probably go with 100LL and TCP 9or whatever)- I don't even like washing my car, I'm sure I'll like washing my gasoline even less.
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Re: Removing alcohol from auto fuel

EZFlap wrote:I'm saying that I have it on good authority that you can take the ethanol out of the car gas, which should allow it to meet the car gas STC.


I submit that you are only half correct. Yes, it is physically possible to separate the ethanol out of the auto fuel. (Whether this can be done easily or safely is up for discussion, but that's beside my point.) But doing this in the field will not result in STC-approved fuel unless you have the resulting fuel retested to verify that it still meets ASTM Specification D-4814. The STC requires that the fuel be a) free of alcohol, and b) compliant with this specification. Fuel modified in the field by removing the ethanol cannot be guaranteed to meet ASTM Specification D-4814, so it would not be STC compliant. This is not to say that the fuel wouldn't run fine in the airplane. It just wouldn't be legal.
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Re: Removing alcohol from auto fuel

hotrod150,
Not sure if the issue is localized or not but I purchased auto fuel for my planes at the local Cenex for years because they were the only ones in town that carried premium that was "non-oxygenated". I had surgery before Christmas and just return home after several months of non-flying. I went to the Cenex that I used to buy fuel. I and was about to fill up my cans and noticed the stickers that normally were posted on the pumps signifying "no ethanol added" were no longer on the pump. I went in and asked the cashier about it and was told that Cenex no longer sells their gas (any grade) without ethanol. This may only be a local issue but you may want to check the Cenex where you have been buying fuel and see if the same has happened there.
On another note I am seeing fewer and fewer stations carrying "non-oxygenated" fuel around here. The boaters and off-roader seem to have a much bigger voice then use old plane users so hopefully they will help in keeping the ethanol out of premium.
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Re: Removing alcohol from auto fuel

Thanks for the heads up, WW. I check for E every time I fill my cans up- when it comes up impure I guess I'll have to figure out an alternative.
You might wanna buy a small amount of that Cenex gas & check it for E, just in case the cashier doesn't have their facts straight. There are a few other Cenex's in western WA that other pilots report as still selling E0. Mine only has 87 octane but luckily that works for me & my low-compression 320.

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Re: Removing alcohol from auto fuel

Well, I'll be damned.

I spoke to my friend who is indeed a research scientist, with a fuels and chemistry background. I told him point blank that I had been involved in a spirited internet forum discussion about taking the ethanol out of car gas for airplane use. So he verified indeed that you can "wash" the ethanol out, and the "phase separation" is part of the process that separates out the ethanol. It would be necessary to cool the fuel after "Washing" to precipitate out any remaining water, which I did not know.

While on the subject, it was explained to me that using car gas in the airplane is just not a good idea, regardless of whether you pull the Ethanol out. The problem is (and this indeed has been mentioned on this forum and others previously by other people) that airplane fuel is a predictable and repeatable guarantee of one level of quality. Car fuel is all over the place in terms of quality, different additives, levels and qualities of distillation. Moreover, car gas degrades and changes over time where airplane gas will not deteriorate.

So the big issue is that car fuel can be OK one time, not OK the other time, have one additive one day and another the next, etc. My friend reminded me that the impurities and added compounds do indeed leave varnishes and residuals that can clog up things, where airplane gas does not.

The bottom line in terms of advice, from a person far more technically qualified than I, is that it is not advisable to start running on auto gas. Blending it with airplane gas to stretch a dollar, within reason) may be fine. If you have no other convenient or available option, it's fine as an emergency measure. But a steady diet of car gas will cause problems.

So you all can make your own minds up, but for the sake of being honest and being a straight shooter I must say here publicly that on the advice of a highly educated person (who is a pilot and multiple aircraft owner) I will not run a steady diet of car gas. It might be run as an emergency, or in a 50-50 blend with 100LL, but the "unpredictability" is a big enough risk that I am taking this person's advice against running a majority of car gas.
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Re: Removing alcohol from auto fuel

EZFlap wrote:...It might be run as an emergency, or in a 50-50 blend with 100LL, but the "unpredictability" is a big enough risk that I am taking this person's advice against running a majority of car gas.


I concur with all that was said in the post from which the above quote was taken. Auto fuels today are not at all the same as they were 30 or 40 years ago (when most of the STC testing was done). Yes, if the fuel meets the ASTM spec is is "legal" to run under the STCs, but as with many things in aviation "legal" doesn't necessarily equate to "good". I think the stability, repeatability, and overall guarantee of quality in aviation fuel is worth the extra money for day to day operations. If the excess lead is an issue (as it is with my planes) use TCP.

Just my $.02 US. As always, your mileage may vary!
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Re: Removing alcohol from auto fuel

Help! I'm going nuts here. Farming is nearly to a standstill. Rain Rain Rain. Found some time to fix the lawn mower though, so I set my beer on the wheel, and tore into it. Minutes later I was pouring gas from my plastic gas can into my plastic funnel which goes it into the mowers plastic gas tank when... OOPS... Splashed some gas down into my opened beer. Is this the thread that tells how to get gasoline out of alcohol?
Like I said, I'm going nuts here.
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Re: Removing alcohol from auto fuel

Lynn, You should follow Lance's lead,and start running 50% or more ethanol in the Tundra. I bet Lance feels some satisfaction doing what most say won't work. I keep thinking a lot of people here would have stood around when Orville and Wilbur were doing their thing and said " it'll never work".

I also agree with EZFlap's chemist buddy. Ethanol is the same C2H5OH all the time but the gas it is mixed with could be a good batch or a bad batch----then the ethanol gets the blame.
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Re: Removing alcohol from auto fuel

This airplane had been running Arco regular unleaded for a year or so. Arco had begun oxygenating fuel around the same time.

NTSB Identification: SEA85LA209 .
The docket is stored on NTSB microfiche number 29194.
Accident occurred Monday, September 09, 1985 in ISSAQUAH, WA
Aircraft: CESSNA 180, registration: N7694A
Injuries: 1 Uninjured.
THE ACFT LANDED NOSE DOWN SHORT OF THE RWY DURING A FORCED LANDING FOLLOWING FUEL STARVATION. INVESTIGATION DISCLOSED THE MAIN FUEL LINE WAS BLOCKED BY PIECES OF THE PRIMER VALVE PISTON 'O' RING WHICH HAD DETERIORATED DUE TO THE CONTINUOUUSE OF AUTOMOTIVE FUEL.

The National Transportation Safety Board determines the probable cause(s) of this accident as follows:

FUEL SYSTEM,LINE..BLOCKED(TOTAL)
Index for Sep1985 | Index of months

The finger strainers were both clogged with deteriorated rubber and the fuel bladders had to be replaced before return to service.
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Re: Removing alcohol from auto fuel

Accident occurred Monday, September 09, 1985 in ISSAQUAH, WA

I wonder if acetone was the denaturant back then? Also, all ethanol has anti corrosion additives that probably weren't added 25 years ago.
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Re: Removing alcohol from auto fuel

I wondered about that as well, I'm sure the early oxygenated fuels were very crude compared to todays.
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Re: Removing alcohol from auto fuel

Betcha money, chalk or marbles that the oxygenate was not ethanol in 1985 at the time of the plane crash above. More like mtbe or another petroleum product used under EPA requirements to keep the catalytic converters working right. Since the time the lead came out, auto gas has been changing and motor fuel standards have been a moving target. We used to get some bad gas somewhere on every trip when I was a kid. I still never count on any station brand being consistent year to year or station to station in the same year.

I haven't run either ethanol or auto gas in my plane. The engine is approved for it, it is the Superior XP O 360 Plus (Special cam and automotive style roller lifters) and I have been running 30% ethanol here in place of gas in everything that has wheels for more than three years. Mileage/gallons per hr has not suffered, even down to 20%. Here, 30% can be 40 cents cheaper than regular with no ethanol. I use the 30-40 cents a gallon savings from the 30% in everything that has wheels to finance the buck a gallon extra I pay for Avgas in the plane. Avgas is a buck a gallon higher than auto premium 92 octane, which is what I would be using if I went to auto fuel. Last year I used over 1200 gallons of 30% in wheeled equipment, cars and trucks. 1200 X .40 = 480 bucks savings. With Avgas at a buck over premium car gas, the savings on the 30% in the wheeled equipment buys the buck difference between premium and Avgas for 480 gallons.

I would just like to be able to fly enough for a dollar difference to be a problem, but for now, I look at the dollar savings between Avgas and premium and think that the hassle is just not worth it.
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Re: Removing alcohol from auto fuel

South Dakota keeps sending their low pressure systems up here (Sask.) so farming had to take a break. 2 1/2 inches of rain.
So Here's my experience with auto fuel. Ran it for a while, ( Cont. O-300). and never had a problem with the engine. Our fuel almost all has ethanol. Shell premium was the last holdout, so I expect the fuel I used in it had some variable amount of ethanol over the times I tried it. 2 things showed up. 1. The exhaust ran dirty black, unlike nice and white on av-gas. 2. The O rings on the tank quick drains swelled and made them difficult to open, then didn't want to close. It was when this happened that I started wondering what ELSE was going on. So I quit using it. It wasn't long 'til the quick drains were working properly, and the stacks were clean.
We are paying $5.10 for a U.S. Gallon for av-gas versus $ 3.75-4.00 for regular. Premium is around $4.34. So I just don't figure it's worth it.
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Re: Removing alcohol from auto fuel

The thing that has always scared me about car gas is that if you put it in a nice clean glass jar and swirl it around and look through the gas at the sunlight. You will see all sorts of layers and textures swirling around in the gas. It looks sort of like a really weak version of a lava lamp :shock: The next thing you should do is to take a few ounces of car gas and put it in a nice clean pie plate, say perhaps a 1/4 inch and let it evaporate off. Unless you get a lot better gas than I can buy you will see some very fine powder residue in the pan.

Add these facts to the problem, real or imagined, about alhcohol in the gas and I have never used it and won't use it as a steady thing.

You folks can make up your own mind, I wish we could get the old red gas 80/87 that my engine wants but for now the best I can do is 100LL with TCP added to scavenge the extra lead.

Happy aviating =D>
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Re: Removing alcohol from auto fuel

Shit.....so what's it going to be? Last week it was auto fuel all the way. :mrgreen:
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Re: Removing alcohol from auto fuel

EZFlap wrote:
I spoke to my friend who is indeed a research scientist, with a fuels and chemistry background. I told him point blank that I had been involved in a spirited internet forum discussion about taking the ethanol out of car gas for airplane use. So he verified indeed that you can "wash" the ethanol out, and the "phase separation" is part of the process that separates out the ethanol. It would be necessary to cool the fuel after "Washing" to precipitate out any remaining water, which I did not know.

While on the subject, it was explained to me that using car gas in the airplane is just not a good idea, regardless of whether you pull the Ethanol out. The problem is (and this indeed has been mentioned on this forum and others previously by other people) that airplane fuel is a predictable and repeatable guarantee of one level of quality. Car fuel is all over the place in terms of quality, different additives, levels and qualities of distillation. Moreover, car gas degrades and changes over time where airplane gas will not deteriorate.

So the big issue is that car fuel can be OK one time, not OK the other time, have one additive one day and another the next, etc. My friend reminded me that the impurities and added compounds do indeed leave varnishes and residuals that can clog up things, where airplane gas does not.

The bottom line in terms of advice, from a person far more technically qualified than I, is that it is not advisable to start running on auto gas. Blending it with airplane gas to stretch a dollar, within reason) may be fine. If you have no other convenient or available option, it's fine as an emergency measure. But a steady diet of car gas will cause problems.

So you all can make your own minds up, but for the sake of being honest and being a straight shooter I must say here publicly that on the advice of a highly educated person (who is a pilot and multiple aircraft owner) I will not run a steady diet of car gas. It might be run as an emergency, or in a 50-50 blend with 100LL, but the "unpredictability" is a big enough risk that I am taking this person's advice against running a majority of car gas.


My late father was a PhD research chemist for a major petroleum company and he had exactly the opposite view - he thought car gas was entirely suitable for the engines we (including his Tri-Pacer and Champ) operate. He thought that the lead in 100LL was a bigger concern than any posed by auto fuel.

For the reasons you mention above there are precautions you should take with using car gas. It doesn't have much of a shelf life, so don't buy it from a low volume station and don't fill the tanks in your plane with it if you don't expect to fly much in the near future - and certainly don't store it for an extended period that way. And even if a station tells you they do or don't have ethanol, I would test it routinely anyway.

Beyond that, a steady diet of no ethanol 87 is probably the best thing you can do for your engine. Oldtech, the white stuff you see in the exhaust when burning 100LL is lead - use TCP and you'll see even more of it. Better to have it coming out of the exhaust then gumming up your valves. Try running a Franklin on straight 100LL, see how long that works out for you.

Compare ~$3/gal for 87 mogas to ~$4.50 for 100LL plus the cost of TCP, it wouldn't even be a question if I still had access to clean mogas.
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Re: Removing alcohol from auto fuel

So there you have it. Two different chemists and two different ideas. I think I'll keep doing what works for me.

EZFlap wrote
While on the subject, it was explained to me that using car gas in the airplane is just not a good idea, regardless of whether you pull the Ethanol out.


Vick wrote

My late father was a PhD research chemist for a major petroleum company and he had exactly the opposite view - he thought car gas was entirely suitable for the engines we (including his Tri-Pacer and Champ) operate. He thought that the lead in 100LL was a bigger concern than any posed by auto fuel.
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Re: Removing alcohol from auto fuel

Small Tail Caddy wrote:Shit.....so what's it going to be? Last week it was auto fuel all the way. :mrgreen:


Hey, guys next week lets debate jet A vs C store diesel.

Oh, one more thing on basic economics. Old tech, if you would quit buying US gallons that would leave more in the market for us and the price would go down. Just buy the Canadian ones.
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Re: Removing alcohol from auto fuel

180Marty wrote:So there you have it. Two different chemists and two different ideas. I think I'll keep doing what works for me.

EZFlap wrote
While on the subject, it was explained to me that using car gas in the airplane is just not a good idea, regardless of whether you pull the Ethanol out.


Vick wrote

My late father was a PhD research chemist for a major petroleum company and he had exactly the opposite view - he thought car gas was entirely suitable for the engines we (including his Tri-Pacer and Champ) operate. He thought that the lead in 100LL was a bigger concern than any posed by auto fuel.


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Re: Removing alcohol from auto fuel

180Marty wrote:So there you have it. Two different chemists and two different ideas


Taken out of context. The "pro auto fuel" chemist made his remarks some time ago, and the "anti auto fuel" chemist made his comments very recently. Things change, so it's probable that both are/were correct for their time period. Nothing is forever, including the formulations of auto fuel. What was once good may well be not so good now. Or it might be just fine. It's just not easy to tell whether the particular fuel you have available in your local area will be "just fine" or not.

What we DO know is that 100 LL is the same now as it was then, so the sure bet is to use it. That works for some, and others don't like that path. So be it. Go forth cautiously and conservatively, and make your own judgement.
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