Mon Feb 03, 2014 11:56 pm
Reality Check...
Many many many of the actual realities having to do with procedures, materials and structures allowables, metal fatigue, designer's intentions, sales department influence, aging aircraft fleet, service life, parts cost, and maintenance cost have changed in the 30-50 years since your particular airplane was built.
The POH represents what Cessna certified many years ago. They never claimed that the 172 would last forever, and the POH does not address long-term maintenance or long-term safety. Following the POH will only guarantee safety for some period of time after the airplane is built.
If you look at all the big and small things that Cessna themselves have changed their mind about since the 172 was certified, all the things they thought better of, on second thought, AD's, seat rail problems, thumbscrew seat stops, seat-mounted inertia reel safety safety stops, "killer" fuel caps, selling airplanes with !*$#&% cigarette lighters and ash trays (inside an aircraft cabin that a !*$&% fuel system runs through for chrissakes), inconsistent corrosion protection, and then what Cessna (and the pilot.owner community) has learned over 50+ years of 172 fleet operations... you will realize very clearly that things have changed. What was good enough in the 70's is frequently not good enough today.
In general, if your operational procedures and pilot decisions and maintenance regimen becomes more conservative as time goes by, you will be safer, have fewer maintenance problems, and your airplane will last longer. It is very very rare that some maintenance interval, TBO, or inspection procedure gets longer (less conservative) over time.
Airplanes wear out over time. If i am not mistaken, Cessnas are well known to get "loose" and "tired" over thousands of hours of flight time, training, crop dusting, and bush flying. the same holds true with the flap tracks and rollers. Replacing a worn set of flap tracks is a very expensive, structural-level repair.
I guarantee you, Cessna's sales department, ad agency, and marketing communications department didn't give a shit about the flap rollers and tracks in 1978. They figured you would have the airplane for 5 or 7 years,and trade it in on a new model. Do you think they gave enough of a shit about making your airplane last longer, that their salesmen would have told a prospective buyer to take it easy on the flap tracks so they wouldn't cost you thousands to have a Cessna maintenance facility replace them? Hell no, that would have weakened their sales rhetoric about how tough and heavy duty their airplane is.
Just like a 50 year old person's body cannot withstand the same beating and abuse as he did when he was 20, an older airplane that has seen some fatigue and hard use cannot withstand the same hard service as it could when it was new in Wichita.
There is no reason to needlessly be hard on an airplane.It is stupid from a maintenance point of view, and it is stupid from a potential asymmetrical flap deployment point of view,and it is stupid from a proper pilot technique point of view.
Anyone who cannot plan far enough ahead to get a !*#&% 172 from cruise speed (or even descent speed) down to 70 or 75 MPH before putting the flaps out needs some more dual instruction with a decent instructor.
May I humbly suggest that you read a wonderful (and relevant) short story by the great Richard Bach, called "Steel, Aluminum, Nuts and Bolts".
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