Backcountry Pilot • Maule Backfire at landing, O-360-C1F

Maule Backfire at landing, O-360-C1F

Have problems with your aircraft? Maybe just questions about how best to tune or adjust something? Regs or maintenance? Need to know the best way to do something?
18 postsPage 1 of 1

Maule Backfire at landing, O-360-C1F

When practicing STOL approaches in our Maule M5-180C, there is frequently a backfire around the time I briefly apply power from idle to arrest the descent. Just two backfires or so, then no more. I'm worried about tearing up the exhaust, it being a stock Maule assembly, so my A&P (Jack Chasuk, Columbia Aviation at KSPB) and I went through the precaution of inspecting / cleaning the spark plugs to make sure they were in good shape (see photos below). Afterwards the occasional backfire on landing is still present. Doesn't happen at any other time while taxiing or in the air (so far). The next step is probably to inspect the intake for leaks, which will be done at annual in September.

I was re-watching Patrick Romano's "STOL Tips: The Landing" for the umpteenth time (https://backcountrypilot.org/stol-tips/stol-tips-landing) and noticed there seems to be a similar backfire event in his Maule at about the same time in the landing sequence. Is this reasonably normal for Lycoming-powered Maules? I've also heard backfires pretty frequently in other airplanes at the airport during the flare with no apparent ill-effect on landing performance.

Spark plugs, for reference, are Tempest UREM38E.

Image
Plugs all looked reasonably good when pulled & inspected

Image

Image
Good pressurized spark on all but 1 plug, which Jack re-gapped. It re-tested good.

Image
good resistance indicated on all plugs.
merrymunks offline
Supporter
User avatar
Posts: 67
Joined: Sat Nov 25, 2017 1:47 pm
Location: Portland
Aircraft: Maule M5-180C

Re: Maule Backfire at landing, O-360-C1F

Rich mixture, my first guess. Happens to me once in a while in a big conti.
mghallen offline
User avatar
Posts: 50
Joined: Sat Jan 03, 2015 11:25 pm
Location: Squarebanks
Aircraft: C180
PA18

Re: Maule Backfire at landing, O-360-C1F

It might be common but it's not right for an O-360 in any installation to backfire. Idle might be a little lean.

This guy on the Vans forum had some good thoughts:

gmcjetpilot@vansairforce wrote:That is a subtle and good point. Lean mixtures are volatile and combustion will burn very fast and abruptly. I forget to mention that a leaky GASKET can exasperate the characteristic.

My theory is regardless of what is going on with the mixture going IN to the cylinder (still think is a little rich @ idle), when the exhaust valve starts to open and fresh air mixes with the exhaust gas (which still has un-burnt fuel), it gets super lean suddenly and just POPs off, verses just flaming out or a continued controlled flame burn. Lean mixtures will burn rapidly and abruptly. However its lean because the initial combustion process in the cylinder has burned some fuel and than its injected with air making it super lean and volatile. Similar things happen in diesel engines but fuel is injected at super high pressure into the air already compressed (and hot) and thus you get a explosive spontaneous detonation with no ignition. Diesels are build super heavy duty to take it and get efficiency by the very high pressures they work at. For planes it may seem ideal but the engines are heavy to take the punishment.

One thing that happens at low power (and pressure) is the combustion flame front is slower and you are blowing unburnt fuel out the tail pipe. Also valve timing is a factor where the exhaust valve opens early for idle but fine for 2,500 RPM. That is why hot rods and drag cars with radical cams pop and lope unevenly at idle.

When the existing combustion sees the in rush of air and NOW lean mixture will finish burning abruptly, like detonation. When AIR mixes with lean FUEL mixture it causes an abrupt finish of the combustion that's still going on when the starts to exhaust valve opens.

Add very short pipes, any 4-into-1 or Vetterman than there are two things going on, more air in the pipe (when exhaust rushes out air goes in) and they are just not muffled. The reason other planes don't pop I think is indeed the pipes which are either muffled enough or starved of air (due to restrictions and effective length with muffler).

Detonation is a dirty word as we know and is bad if moderate or severe at high pressure (high power). In the classic sense, denotation occurs in the cylinder. The pipe POP deal its a mini detonation, but happens at such low pressures it's nothing more than a fire cracker noise maker. At high power and lean mixture detonation in the cylinder occurs with such force, abruptness, combustion is like an explosion, a bomb, not a controlled flame combustion. This can cause valve, piston, rod and bearing damage. The boundary layer of air around the combustion is ruined w/ detonation and causes more heat transferred to the cylinder (thus high CHT is a indicator or detonation) verse being expelled out the pipes. If detonation is left long enough and severe enough, it can turn into pre-ignition.

The lesson is lean mixtures burn abruptly. Its ok at low power and in the pipes, but to be a good neighbor it's good to avoid. I suppose if you run this pop pop a lot, even at low power, idle, you may do some harm over the long term? (Possible erosion of the exhaust port or initial part of the pipe?)

A leaky exhaust gaskets can cause a pop-pop condition in cars or planes. BY ALL MEANS MAKE SURE the exhaust gaskets on your RV are not leaking. I learned the HARD WAY. If you do have a leak, any, you can erode the exhaust cylinder head seat, but this is more of a worry at high power than idle. The leaky exhaust gasket I think might make the idle POP worse or more likely. Any way leaks are bad exhaust or intake. SO if you are getting lots of pops check it out. The leak allows more air into the exhaust port and cause the mini pipe detonation in the idle condition.

So bottom line I do think the mixture is RICH to start with at idle, but by the time it gets to the pipes just at the start of (EVO) - exhaust valve open, it is lean and ready to burn or pop abruptly with added oxygen in the pipe.

PS:
As kids, oh yes youth, we'd go down hill in gear and turn the ignition off back-driving the engine and than turn it back on. All that raw fuel in the pipes plus heat and air, pop or boom! It's kind of like what's going on with our Lycs in idle approach; it's a similar thing but different, but in either of these cases, you have combustion in the pipes, not the the cylinder. I didn't do it to my car, but my knuckle head friends thought is was fun.

In the case of drag cars, at idling at the start line w/ large valve overlap, you hear the, pop, pop-pop, pop. In this case its a HUGE cam over lap. EVO is happening so early at idle the flame front is still burning as the exhaust valve opens. In the Porsche case its again a combo of RICH fuel mixture, short pipes and radical cam timing. As the engine decelerates raw fuel is burning in the pipes. It could be a missing ignition but I don't think that is the case, its just normal and avoidable with slow throttle movement and idle position while decelerating or back driving.
Zzz offline
Janitorial Staff
User avatar
Posts: 2855
Joined: Fri Oct 08, 2004 11:09 pm
Location: northern
Aircraft: Swiveling desk chair
Half a century spent proving “it is better to be thought a fool than to open your mouth and remove all doubt.”

Re: Maule Backfire at landing, O-360-C1F

Ive heard many an RV backfire on downwind when they pull the power off. Never noticed many others doing that.
hotrod180 offline
Supporter
User avatar
Posts: 10534
Joined: Wed Jan 26, 2005 11:47 pm
Location: Port Townsend, WA
Cessna Skywagon -- accept no substitute!

Re: Maule Backfire at landing, O-360-C1F

Surprised there hasn't been more input on this. I'm curious what others think are some common scenarios with a Lycoming that cause backfire coming off idle.
Zzz offline
Janitorial Staff
User avatar
Posts: 2855
Joined: Fri Oct 08, 2004 11:09 pm
Location: northern
Aircraft: Swiveling desk chair
Half a century spent proving “it is better to be thought a fool than to open your mouth and remove all doubt.”

Re: Maule Backfire at landing, O-360-C1F

"there is frequently a backfire around the time I briefly apply power from idle to arrest the descent. Just two backfires or so, then no more. I'm worried about tearing up the exhaust,"

I'm confused about what is actually happening here.

Backfires typically refer to fire coming upstream into the carburetor. I can't see how that would put the exhaust at risk. A backfire is caused by a lean mixture and can be cured by appropriate use of the mixture control.

If we are talking about the rumble and pops coming out the exhaust during descent, that is unburned fuel vapors igniting in the exhaust as it exits the cylinder. That could cause concern for the exhaust but is a common and mild event that many engines display. This is due to the really low manifold pressures (high vacuum) imposed on the engine by the prop trying to spin the engine faster than the throttle setting will allow.

It is a common technique in the Maule to give a little squirt of throttle in the flare to help arrest the descent near the ground (Maules float like manhole covers). If the mixture is lean when applying the throttle at this point, the engine will sputter a little before catching up and running as requested (not a good time for questionable behavior). Mixture control will help this but if it doesn't, there may be an accelerator pump issue in the carburetor.
DeltaRomeo offline
KB and Supporter
User avatar
Posts: 391
Joined: Sun Oct 19, 2014 11:26 am
Location: TX and NM
Aircraft: M5 180C

Re: Maule Backfire at landing, O-360-C1F

I'm with Z.

I call it 'lean pop'.

No matter the airframe or engine; automobile or aircraft or lawn mower.

I would kill to have plugs that looked that great, but I run Franklin, so, yeah, there's that.

Fatten it up and see if it repeats?

Listening to a P-51, lean, on final, backfiring all the way in is one of the best sounds, but I think your concern about plumping a muffler is valid.

-Glen
jet966 offline
User avatar
Posts: 52
Joined: Wed Dec 07, 2011 1:59 pm
Location: Lake Hughes, CA

Re: Maule Backfire at landing, O-360-C1F

Zzz wrote:Surprised there hasn't been more input on this. I'm curious what others think are some common scenarios with a Lycoming that cause backfire coming off idle.


In my experience of working on these things for the last 20 years or so most "backfiring" is caused by exhaust gasket leaks... Bring power down to idle on downwind and cooler air comes in through the gasket along with a bit of a richer mixture.. Add hot exhaust pipes and you get the popping sound through the exhaust...

I recently had the issue with a certain 170B with 0-360 conversion... I heard it "popping / backfiring" on landing... The owner was also complaining about a noise that sounded like someone hitting a pipe with a small hammer... "Tinking" noise as he put it... Took me two seconds to find both exhaust nuts missing on #3 downpipe to the cylinder and a third missing nut on #1... Replaced the nuts and tightened the rest up and problem went away..

Brian
Brian-StevesAircraft offline
KB and Supporter
User avatar
Posts: 759
Joined: Tue Dec 13, 2005 1:13 pm
Location: Beagle (White City) Oregon
Pavement scares me..........

Dad's SPOT page

Re: Maule Backfire at landing, O-360-C1F

Brian-StevesAircraft wrote:..... The owner was also complaining about a noise that sounded like someone hitting a pipe with a small hammer... "Tinking" noise as he put it... Took me two seconds to find both exhaust nuts missing on #3 downpipe to the cylinder and a third missing nut on #1... Replaced the nuts and tightened the rest up and problem went away..


I had something like this going on with my 180 a year or two ago.
Looked up the tailpipes and the flame cone was totally missing in one muffler (which I knew about),
the flame tube in the other was coming apart (which I didn't know about).
I didn't want the old banana-in-the-tailpipe syndrome happening to me,
so I replaced both mufflers with new.
Wierd noise went away.
hotrod180 offline
Supporter
User avatar
Posts: 10534
Joined: Wed Jan 26, 2005 11:47 pm
Location: Port Townsend, WA
Cessna Skywagon -- accept no substitute!

Re: Maule Backfire at landing, O-360-C1F

I had my Maule MX-180C for 10 years, and two engines (I think mine was an A1C). It always did the same thing (even with the new engine). It was less of a backfire and more of a couple of pop's right when I applied power from idle. I never could figure it out but it didn't impact engine/exhaust life. I tried a lot of different things trying to get it to go away and in the end, I just lived with it.

For what it's worth, the engine on my RV (Superior O-360) did a similar thing until I had it ported, polished, Pmags, carbon prop and a high performance exhaust. Now when I advance the throttle from idle there is a half a second lag and then the power is full on. I just think its a lycoming thing...

Jim
jaudette offline
User avatar
Posts: 617
Joined: Mon Feb 25, 2013 2:12 pm
Location: Westcliffe
Aircraft: Husky A-1B
Vans RV-7a

Re: Maule Backfire at landing, O-360-C1F

Have flown behind several O-360s: Top Cub, XCub, a few upgraded 170s ad 172s, Husky, Super D...

Never had a popping or backfiring unless I pulled the power back too fast while descending. Never had the described issue powering up from idle in flight. Never flown a 180hp Maule though. The XCub I flew would bog hard coming off idle-- scary when trying arrest a descent.

Seems to me it's either exhaust design, exhaust gasket maintenance, or carb tuning, the latter being the largest variable.
Zzz offline
Janitorial Staff
User avatar
Posts: 2855
Joined: Fri Oct 08, 2004 11:09 pm
Location: northern
Aircraft: Swiveling desk chair
Half a century spent proving “it is better to be thought a fool than to open your mouth and remove all doubt.”

Re: Maule Backfire at landing, O-360-C1F

I had exactly that problem on a O-540; it was a loose, inadequately swaged intake tube.

Here’s a conversation about that: http://www.vansairforce.com/community/s ... p?t=130308
jrc111 offline
User avatar
Posts: 347
Joined: Tue May 19, 2015 5:35 am
Location: Walters
Aircraft: C180B

Re: Maule Backfire at landing, O-360-C1F

:| Yes, as Steve said about air leaks the Maule muffler has short slip joints that leak air into the riser pipes to the muffle and you get a back fire {after fire} with power reductions and a worn older system is worse. Brent down at Maul has started to crimp the pipes tighter at the slip joint but does not last.
tar_stinson offline
Posts: 23
Joined: Sat Aug 29, 2009 7:34 pm
Location: Olalla, WA

Re: Maule Backfire at landing, O-360-C1F

My experimental Maule AKA Bushwacker had the HA-6 carb when I first completed it. it always had a low rpm stumble and sometimes backfired. I tried to change the position of the squirt stream with a small bent tube inserted into the side wall and that helped but I finally gave up and went with a updraft carb. Same engine and never a stumble or backfire after that. So I know it was not exhaust related.

The horizontally mounted carb is a poor design in my opinion on the Maule, the air intake has to make two 90 degree changes before it is head for the sump and then the fuel vapor is still going the wrong direction when it get there. Maybe my theory is wrong but I just know I fought that carb until I gave up and then it worked great with the MA-4-5. I also tried two different HA-6 carbs and they both produced the same results.

For STOL operations that carb is a POS but most Maule owners will never know because they don't do STOL.

Most people don't know that he C1F engine has the horizontal sump so you are not going to get much good feed back.
Mauleguy offline
User avatar
Posts: 217
Joined: Mon Dec 05, 2005 8:43 pm
Location: Washington

Re: Maule Backfire at landing, O-360-C1F

Mauleguy wrote:My experimental Maule AKA Bushwacker had the HA-6 carb when I first completed it. it always had a low rpm stumble and sometimes backfired. I tried to change the position of the squirt stream with a small bent tube inserted into the side wall and that helped but I finally gave up and went with a updraft carb. Same engine and never a stumble or backfire after that. So I know it was not exhaust related.

The horizontally mounted carb is a poor design in my opinion on the Maule, the air intake has to make two 90 degree changes before it is head for the sump and then the fuel vapor is still going the wrong direction when it get there. Maybe my theory is wrong but I just know I fought that carb until I gave up and then it worked great with the MA-4-5. I also tried two different HA-6 carbs and they both produced the same results.

For STOL operations that carb is a POS but most Maule owners will never know because they don't do STOL.

Most people don't know that he C1F engine has the horizontal sump so you are not going to get much good feed back.


That's gold. Thanks Greg.
Zzz offline
Janitorial Staff
User avatar
Posts: 2855
Joined: Fri Oct 08, 2004 11:09 pm
Location: northern
Aircraft: Swiveling desk chair
Half a century spent proving “it is better to be thought a fool than to open your mouth and remove all doubt.”

Re: Maule Backfire at landing, O-360-C1F

So I don't seem totally negative about that engine sump combination there is one positive to it. It produces slightly more horsepower, I lost 50 rpm static going to the updraft sump.

The only reason I could come up with was the HA-6 has a larger venturi then the MA4-5 so when the engine is sucking air it can suck more and probably more fuel but I don't have anything scientific to back that up either... I just know my static RPM did drop by around 50.
Mauleguy offline
User avatar
Posts: 217
Joined: Mon Dec 05, 2005 8:43 pm
Location: Washington

Re: Maule Backfire at landing, O-360-C1F

Such good information, thanks everyone. For clarification, I was out with CFI Dave Aldred yesterday, wanted to have someone along to show me the Vernonia situation first time I tried it. He confirmed that the detonation he heard during the landing sequence was "after fire", not backfire; apologies for the inaccuracy. The posts on too rich a mixture / too short an exhaust seem to resonate, and I will cautiously experiment with a leaner mix for landings. Will also make sure we take a good look at intake seals at annual.

Speaking of landings- do you often have to dodge cowpies at Vernonia? I am going to make a short video, it was a grossly spectacular impact...

Image
Last edited by merrymunks on Sat Jul 28, 2018 6:56 pm, edited 1 time in total.
merrymunks offline
Supporter
User avatar
Posts: 67
Joined: Sat Nov 25, 2017 1:47 pm
Location: Portland
Aircraft: Maule M5-180C

Re: Maule Backfire at landing, O-360-C1F

Leaning won't help the popping sound. The carb is not capable of maintaining a mixture clean enough to stop it because of the accelerator pump. If it's that bothersome the only way to resolve it would be eleminating fresh air in the exhaust system.
formandfunction offline
User avatar
Posts: 79
Joined: Wed Oct 18, 2017 10:24 am
Location: altus

DISPLAY OPTIONS

18 postsPage 1 of 1

Who is online

Users browsing this forum: No registered users and 1 guest

Latest Features

Latest Knowledge Base