180Marty wrote:Kevbert, You are right about ethanol and it needing high compression---12 or 13 to 1 ratio is where it probably works the best---try that with 87 octane. Evidently you haven't heard about GAMI injectors and running lean of peak. Anyway, ethanol burns cooler than gasoline by a couple hundred degrees so that means you can pull the mixture out a little further, reducing fuel flow, and still run at the same EGT. That would probably make up the few % you corrected me on for an unmodified engine.
That's an interesting idea that using ethanol could reduce cooling drag in airplanes. Good to know!
However, even if you can get the full 75% distance on ethanol that you can on gas, it's still a deal killer. Here's why:
Let's say I buy a 152, and my most important mission is to regularly visit my family that lives about 300 nm away. It's got the standard 26 gal tanks (24.5 usable), and with full fuel and my 195 lbs and my girlfriend's 145 lbs, that leaves 32 lbs for luggage, and we're at gross weight. The 350 nm range with the standard tanks at gross weight will easily get us there in one hop. I selected the 152 because it's the minimum plane that will meet my mission.
Now, we bolt on Max Schaum's ethanol voodoo STC (I'm not mocking him, I've followed his work for years and I salute his dedication and achievements). First, ethanol weighs about a half pound more per gallon than gasoline, so our 32 lbs of luggage is now reduced to 19 lbs. That's annoying, but I can live with it. But, the plane's range is now 75% of what it was on gas and now the one-hop has become a two-hop. Climbing to altitude uses much more fuel than in cruise, and so the fuel burn for the trip is higher. On top of that, because the hops are shorter, the cruising altitude will end up being less, which is less efficient, again yielding higher burn rates. And, finally, the added fuel stop takes a huge bite of time, and the whole reason I was flying in the first place was to save time. So, you end up with twice the money paid on fuel, longer trip times, and fewer options for choosing your routes due to the shorter range.
So, the solution to keep the capabilities that you have with gas is that you have to buy the next bigger plane so that you can carry enough fuel to make it in one hop. If your mission was just satisfied with a gasoline 152, you will need to upgrade to a 172 on ethanol. If you could get by with a gas 172, you will need a 182 on ethanol, and so on. Plus, when you upgrade to the bigger plane, it ends up burning more than the smaller plane. On top of that, each of those bigger planes costs from 50% to 100% more than the smaller model. To me, that is the true cost of converting to ethanol, and it is a huge price to pay.