whee wrote:... The engine I'm building will not be modified from its certified design.....
I don't know that I'd agree. It sounds like you are mixing and matching parts from the KB, DB, and who knows what else. That's fine, it's an experimental so that's one of the advantages. Just don't think you can say it's certified. Esp if you OH it yourself without an A&P signoff.
I would use the dataplate for the way it will be configured. If it'll be a 210 hp engine, use the 210hp dataplate. I know a guy who owned a C172, he told me (several times) that it had a 160 hp (higher compression) engine "but they never did the paperwork". Yeah, right. I say do the paperwork if you want a future buyer to believe it's the hgher hp version.
I find it hard to believe that it'll make much if any difference on insurance costs. Those are based on pilot's time and experience, and statistics for aircraft type. The only bummer might be if they ever pass some sort of medical reform (aka drivers license medical) and it's limited to under-200hp like the original AOPA/EAA proposal.