Mon Sep 22, 2014 11:43 am
I don't know if this will be a help or a hindrance.
In the approximate 600 hours on my engine since it was custom built after the first one cratered, a Lycoming O-360, I've only had one instance of a minor power loss. It came on the leg between OSH and DBQ on the return flight, a few years ago. The weather was humid--typical Wisconsin/Iowa in the summer. The engine started running rough, so I immediately pulled the carb heat, which seemed to help a little but not much. Then I did an in-flight mag check, and there was a significant drop on one of them (don't recall which). It didn't seem like any sort of pre-emergency, so I continued on to DBQ, refueled, and had lunch.
Because it was a Sunday and there were no mechanics at the FBO, I elected to find a nice clean area on the ramp and do a full power run-up, leaning the engine as I did it. On the mag check, initially there was an excessive drop on one of them again, but it cleared up within a few seconds. From then on, it ran smoothly, and still does. Trying to analyze what had happened, I realized that I had sat idling at OSH for a very long time, waiting to take off, and in all likelihood I hadn't leaned "aggressively" enough on the ground. I assumed, therefore, that a plug or maybe more than one plug had partially fouled, and some carb ice had aggravated the situation,
When I got home, I asked my IA about it, and his guess was a fouled plug or two, too. He said that if it had been an actual mag problem, that wouldn't have cleared up during that full power run-up at DBQ. A couple months later when he did my annual, he said that all of the plugs looked good, all properly gapped and none fouled by either lead or oil. But he said that lead fouling can happen and then be burned off and not show up again.
Normally for all ground ops, I "aggressively" lean at taxi rpms or less, and except for that one instance when I apparently didn't do it sufficiently, that has kept my engine from fouling the plugs.
So examining your plugs, all of them, should tell you something.
I have not had a fuel starvation problem in any airplane, but I have had that happen in both my motorhome and one of my cars, when our local gas station got some bad gas, causing both vehicles' fuel filters to plug. Changing the filters took care of it, although I also added some HEET to eliminate the water in suspension in the fuel. I regularly add HEET in the winter, too. You can't do that in a certificated airplane, but PRIST makes a similar product, to eliminate water in suspension in the fuel, and it's approved for certificated fuel systems. But if a filter has been clogged with moisture, you will need to change the filter first. Not being a mechanic, I have no idea what sort of filters or strainers, if any, are in aircraft fuel systems other than the gascolator, which is a strainer. I'm assuming that you've checked that for moisture and sediment.
Incidentally, if your gascolator is an original glass bowl variety, there's a good replacement, STC'd for just about every light single out there, by Steve's Aircraft. They're made from aluminum, very precision made. They're not give-aways, but to me a whole lot safer than having a glass bottle of fuel only inches from a hot exhaust. When I wanted one, my airplane was not on their AML, but rather than forcing us to go through the field approval/337 route, Steve's arranged to add mine to their AML. It was a simple swap out and install for my IA.
Cary