Sue wrote:DenaliPilot,
This is Sue, I do visit the forum here and get the emails on messages, so thought I would see what was happening. Months back, I posted that I have not been employed at Aviation Covers since winter of 2009. I should add that this was my second layoff during my employment there. I had also done some contracting there on and off, as I was needed. So, I know that they were short-handed at times and struggled through our slow economy.
One thing I know about Joang (Aviation Covers) is that she is a hard worker and does much of the work herself. She cares about quality in her work and cares about the Customer. If she hasn't seen this post, I'll let her know about it.
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I agree with what you said about Aviation Covers, I also believe that they make good products. I also agree (know) that there had been some staffing changes, and I am sure that Joang will want to know of your post here.
Good luck to you DenaliPilot!
Kind regards,
Sue
Sue (and others who may be following this):
I'm quite happy to say that I received my finished engine cover from Aviation Covers today. Right out of the package it looks like a very well-made product, which I would not hesitate to recommend.
I got the "thin insulated" version, which contains a layer of reflective mylar/metallic foil, and claims to outperform bulkier batting insulation. Check back later in the winter if you're curious about how this works, as I don't have any basis yet to say. However, it seems sufficiently sturdy for regular, hard use in rough environments. Most notable is the very compact size. It would easily fit in a small backpack, such as a kid's book bag. It's at least half the bulk of my old conventional cover. It also comes with a generously-sized stuff sack.
All my customization requests were fulfilled, including an engine inspection opening, a flap for venting preheat (for cross-flow), a flap for a Northern Companion preheater scat hose, and N-number embroidery. There was one snafu with the placement of the engine inspection opening. I emailed about this, and received a very prompt reply stating that they would take the cover back and fix it without delay. Joang proposed a couple ways to make the adjustment, which all sounded satisfactory.
The hardware is just what I would use if I were designing an engine cover. A couple medium-size Fastex buckles in key locations, and a judicious use of Velcro everywhere else. I'm not a fan of the big rubber balls due to the weight and the bulk, and the dangling shock cords. This cover seems quite well-designed with respect to balancing function and keeping it light and compact. Also, a minimum of things dangling off to get caught or snagged. Additionally, the lining has some heavy, rubberized (or siliconized?) reinforcements in key areas. I expect these relate to high wear and/or high temp areas. I don't remember seeing that feature in their advertising, so I wanted to call attention to it here.
It fits the plane like a glove, with the single exception of the engine inspection opening, noted above. I'm confident they'll get that worked out, though. I'm not sure if this is standard, or due to my request, but it attaches very cleanly with a shock cord on either side that can be hooked back around the respective gear legs. The cover does a good job of covering up the large opening at the bottom of a stock 170 cowl, which should be helpful when preheating. Unlike many covers I've used, this one extends to the firewall, but not aft of it. I suppose this makes good sense, from the standpoint of limiting excess bulk. Engine preheat ought to work just as effectively as with a longer cover, I think.
The inside lining is available in safety orange, which is what I opted for. Speaking of safety, I found that you could easily wear this as an insulated poncho by sticking your head through the spinner opening. You could even hunker inside it, and it would make a decent bivvy/ shelter in an emergency. The outer fabric appears to be waterproofed, which would also be a benefit in this situation.
As for production, once they did get to my order, it took about a week and a half, which seems as good as what any similar outfit offers. I gather that a large part of the delay in my case was because they did not yet have a pattern for a 170, and didn't have access to a 170 to create one. Well as of my job, they do now have a pattern, so hopefully if anyone else wants to try them out you won't have the delays that I experienced. I also get the sense that customization is welcomed, so if there's anything in this review that makes you go "

", I'd encourage talking with them to see about what other options are available.
As for customer service, the owner, Joang, is quite attentive and quality-oriented, as Sue stated. I received a discount and free embroidery to make up for the production delays I experienced, but I consider their standard rates to be quite reasonable for what they offer. I hope that this company has managed to weather the worst challenges of the slow economy, and will continue to be around for a long time. I think this new cover is going to last for many years, but I can see myself going back to Aviation Covers when the time comes. (Or when I need that Helio Courier cowling cover...)
-Denalipilot