PT6 Cessna 206
It wont work / FAA bureaucracy blocks
I am working with an individual that has over 25 STCs and has 5 separate piston to turboprop STCs. This includes PMA. He did his first piston to turboprop conversion in 1975.
He has already carved the steps up that mountain and they are well worn.
The market already has the small turboprop aircraft.
Super STOL U206F with all the wing mods, 550, Prop cost $130K. Piston Helio $160K, Used Soloy 206s in Europe for $450K that need Hots. Gippsland Airvan $650K. Cheapest I can find- Caravan $650K, Pac 750 $1M, Porter $650K, Kodiak $1.4m. Ill sell you my 100 series Twin Otter with -20s for $700K. The cheapest PT6-34 engine I have found was over $350K.
I can buy used -20s for $60-80K with 3500 STMOH and 0 since Hot. Used 206F or G needing an engine for $100K. I plan on offering completed aircraft for $300 - $350K . Now this is not 500 hour airframes with Garmin stacks and leather interiors.
I will build an aircraft that meets a market price / performance gap.
The PT6-20 is an old design and thermally weak.
Yes the -20s operated at 680 degrees F barely last to the 1250 Hot interval and need parts replaced at inspection.
I am looking at only asking 350 hp continuous which during a hot summer day is well below 640 degrees F. I have been using 640 as a company limit on my -20 powered Otter for 5 years now and can read the printed part numbers on the parts in the Hot section.
At 350 hp limit you would torque out to 10,000 msl using a 640 temp.
Most aircraft in my target market would use this for only 300 – 400 hours per year so a fresh hot section inspection would last for 4 years and at 8 years upgrade to the -27 or 28 when the prices come down on those.
The hp I am asking from the engine reduces or removes the thermal aspect of performance or cost.
Range
Yes the range is a limiting factor with this concept design change.
Range or payload can be increased by a number of STCs, Flint tip tanks ect.
100LL Avgas availability may be a greater limit in the future, not so bad here in the US but other places it is just not available.
Carrying skydivers to altitude the aircraft would perform as fuel cost efficient per seat as the piston version. The additional power allows the pilot to reach the exit point at target altitude easier, reducing time and fuel burn, no staged power reduction at alt to reduce shock cooling, reducing time and fuel burn, faster decents, reduces time and fuel burn. Reduced fuel cost per gallon from, Jet A is cheaper than 100LL avgas.
I think most of the commercial 206 float operators are only going out 35 - 45 minutes one way anyway. Not advocating overweight but a lot of those guys limit the weight for performance not the placard,tell me if Im wrong but its hard to get an overloaded 206 on the step with the piston. 10 to 20 gallons of extra fuel required for mission profile is 70 to 130 lbs
In my niche market of skydiving this aircraft would fit an operational/performance/acquisition cost need.
The 206 F/G airframes are widely available for conversion making recovery of STC cost possible. There just isn’t a big enough market of used 207 airframes to convert.
Current availability of PT6-20s for the very reasons you stated are quite affordable.
I had 3 206s that ran over 300 hours each last summer, up too 63 GW departures a day on the weekends. Me and 1 full time mechanic wrenched all winter and summer to make that happen and I was biting my nails until it was over. 1 PT6 206 would have easily done the work of 2 of those planes and would have dramatically reduce my labor cost and stress.
Of course there are smarter things to do with my time and money. But I never listened when I was young and why would I start now. I personally enjoy flying my 206s over the Twin Otter and an over powered STOL 206 just floats my boat. We have all seen a lot of start up ideas in aviation and I don’t see how I’m different. If this progresses as planned I may not get rich but I should have a lot of fun. Please don’t get me wrong, I hope to be open to debate on the merits of this project. I have worked many experimental projects and understand the importance of “It won’t work because” debates. Please let me know if I haven’t answered any of your questions or you find fault in my answers.


