Thanks to Hotrod180 for the tip about using the test position on your transponder to help with the Uavionix setup, (and possibly maintaining anonymity during startup). I am based at an airport within a mode C veil but was not getting any interrogations to ping my Narco AT-150 transponder while on the ground, and pushing my Maule to the end of the hangars to get a straighter line of site to the tower didn't help. I got my tailbeacon a week ago and have encountered some challenges with installation that I thought I'd share, since the few videos and support documents on the internet don't yet seem to provide a very direct path to a successful Maule install. Here's my tips:
Best document about installation (on an experimental):
https://pointsforpilots.blogspot.com/20 ... n-and.htmlNone of the online videos or installation instructions I saw clearly described the use of the Molex Permaseal crimp tubes, they work amazingly well with the correct ratchet style crimper (unidirectional, make sure you identify the crimp side vs the insulation side of the splice) and a heat gun to shrink the protective covering. All of the videos I saw skipped the sealing part... I've always preferred soldering and heat shrinking my electrical connections but those Permaseal connectors have changed my mind.
My Maule used different screws to hold the original position light on the rudder... pan head sheet metal screws that were larger than #4 and smaller than #6. The tailbeacon mouting base requires flathead screws, and with a fabric covered rudder I was hesitant to open it up to install nutplates for the provided machine screws. I wasn't confident that there was enough substance to the rudder skeleton to tap the existing holes, so I scoured the internet and found two suppliers that sold #5 stainless steel flathead sheet metal screws in quantities of less than a thousand. McMaster Carr and Ebay both had solutions. I ordered some 5/8 and 3/4 inch long ones but after trial fitting the unit realized there was some fabric interference with the end of the tailbeacon unit in the Maule's rudder (M6-235).
I called Uavionix and asked if they could send me three or four more of the self adhesive gaskets to use as a spacer, and they had five of them in my mailbox in two days at no charge (Bozeman to KC). Four stacked together was perfect.
The flight test required for completion of the FAA's rebate process generated a private ADS-B performance report that was in my email inbox within minutes of filing the request online. I had a 6.25% failure rate in the Mode 3A section under "Other Checks" , after setting my altimeter threshold at 32 for the initial flight. This was based on some incorrect assumptions on my part that older transponders need lower threshold settings than newer ones. I believe the recent units ship with a setting of 35. The Uavionix app allows adjustment from 25-45 (there's a hidden unlock option if you swipe right on the setting bar that accesses the extremes of that range) . Everything I'd read suggested lowering the setting by 3-5 if you were getting the 3A failure or not getting a squawk to show up on the app's monitor.
I ran back out to the hangar after reading the above tip about self pinging with the test position on the altimeter. This worked great with my Narco AT-150 and allowed me to quickly check the squawk performance. I got no response when working down from 32 to 25, and was starting to doubt that my test function was actually generating a squawk response. But as I worked up from 32 I started to see the 1200 code at a threshold setting above 39, but lost it again at 43 and higher. 42 proved to be the most consistent for my setup, so I guess older doesn't necessarily equate to weaker when it comes to transponder output. The opposite sounds true in some cases.
I'm hoping to repeat the test flight tomorrow with clean results. It looks like a chunk of my rebate will be going toward gas for the flight testing, and it sounds like it's not necessarily a "once and done" performance evaluation. Pilots have reported receiving certified letters of noncompliant ADS-B out flights from the FAA, so getting the transponder connection dialed in correctly for your specific aircraft seems to carry more importance than I expected (it's a little less plug-and-play than anticipated). My A&P had experience with skybeacon installation on his own aircraft, and that encouraged me to choose the Uavionix option. The company also has a Qualified Installer program available. Uavionix support has been outstanding, even in the fourth quarter of the game.