Backcountry Pilot • LED Landing/Taxi light

LED Landing/Taxi light

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Re: LED Landing/Taxi light

Barnstormer wrote:
mtv wrote:...They are fantastic, period. The Parmetheus comes in two flavors: Landing and Taxi, with significant difference in beam width and focus...


I'm afraid my experience doesn't jive with Mike's. Oh, Whelen led's are great, and extremely bright, when they work. I have both these lights in the nose of my 185. For a short time they were fine, but then the taxi light started popping the circuit breaker as soon as I started to taxi. We replaced the wiring as it was old and cracked, even though there was no indication of a short. Then both my A&P/IA and myself pulled the cowling a couple of times and traced the wiring, no problems. We checked the pins and connector at the harness, and the wiring through the firewall and to the switch. Of course on the ground with the engine off it worked fine.

I rapped on the bulb with it on, no problems. Finally I gently flexed the lower cowling (upper cowling was off) and pop! This was 100% repeatable. Obviously a bad bulb. Called Spruce and found out I had to return the bulb to Whelen directly for warranty. I knew that would take at least a month so I ordered another one from Spruce and installed it - problem solved. I shipped the defective bulb off to Whelen with copies of the original receipt, the second replacement receipt, and a detailed letter outlining the problem, that cause, and the solution.

Whelen of course could not duplicate the problem. I wasn't surprised by this as they had no cowling to place the bulb in. I had a half dozen phone calls with their tech people explaining the problem, how I recreated it 100% of the time, and that a new bulb fixed the problem. Obviously it's the bulb. But not to them. I told them not to bother sending it back to me, just to throw it away. They sent it anyway marketed inspected and serviceable. I tossed it in the trash. Proper customer service would have been to send me a new bulb. Whatever. During our phone conversations I also mentioned that both the taxi and landing light have condensation on the inside of the lenses after use. They said that was normal and not to worry about it. Doesn't seem right to me but whatever.

But the story doesn't stop there. A few months in and the new taxi light is now displaying a totally new behavior, exactly the opposite of before. Now it pops the circuit breaker if the engine is running and the airplane is NOT moving. So I can't turn the light on until I'm rolling, then it works fine throughout the entire duration of taxi, takeoff, the flight, landing and taxiing. My best guess to this behavior is maybe heat related? As long as the engine is off, or the plane is moving and there is sufficient airflow through the cowling either from forward movement or prop wash, the light works fine.

I do know this, I will never buy another Whelen light nor will I'll recommend them to anyone.



I replaced the landing/taxi lights in my 180 with the Whelen Prometheus and they are fantastic. I did have one problem initially that sounds similar. Can't guarantee it was the same cause: when I first installed them I had trouble with the taxi light popping the circuit breaker. Unfortunately, 180K's are wired so turning the landing light on also turns the taxi light on, regardless of the taxi light switch position. This meant with the taxi light circuit breaker popped I couldn't use the landing light either. After much head scratching, and replacing the wiring in the cowl for the lights I realized the problem is the terminals on the back of the light are in a slightly different position than the OEM bulbs. Turns out the positive terminal of the taxi light was shorting out on the wire in the scat tube that runs from the inlet just behind the oil cooler to the muffler cuff. It didn't happen immediately after installing them, but it didn't take very long for the vibrations to wear through the rubber in the scat tube to expose the wire that keeps the tube formed. Once I realized that, I put an insulator around the positive terminal of the taxi light and never had a popped circuit breaker in the 200 flight hours since.

And illumination of the runway when landing at night far exceeds halogens. They don't necessarily shine farther down the runway on final, but they cast a much more uniform light, especially in your peripheral vision.

Hope this helps.

Eric
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Re: LED Landing/Taxi light

We put the Whelan in our club planes (172s and 182s) after constantly replacing them. Once in, never replaced one again. Then when I bought the 205 and had my landing light go out, I didn't even think twice about replacing it with a Whelan. In fact, like mentioned above, now I feel much more confident that I'll have a light when I need one. Especially with the rougher ops we do. And yes, they are much brighter than the incandescent bulb.
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Re: LED Landing/Taxi light

I have the Whelan with about 600 hrs and no issues, Love Them.
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Re: LED Landing/Taxi light

jmd4j wrote:I also had moisture problems, and still have moisture problems with the Whelen Prometheus. I was told the same thing, "its normal." Not the resolution I like to hear.


But, is it really a problem? Is the light not working?

MTV
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Re: LED Landing/Taxi light

No I wouldn't say a problem as much as an annoyance. It still functions correctly, but the entire bottom half stays fogged with moisture. I've never experimented at night to see if the moisture actually hinders the output of the light.
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Re: LED Landing/Taxi light

Image
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TSO

So if a GE 4509 is not TSO why are we considering spending $300 + on these things?
http://www.avweb.com/blogs/insider/AVWe ... 196-1.html

"The venerable GE 4509 bulb—the gold standard for landing lights—carries no TSO or PMA of any kind. It's just a bulb."
Last edited by Glidergeek on Tue Feb 04, 2014 11:56 am, edited 2 times in total.
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Re: LED Landing/Taxi light

My Bonanza has a PAR 36 under the spinner and a PAR 46 on the nose gear. If anybody needs the PAR 46 size here's where to get them.


http://www.strobesnmore.com/Whelen-Par- ... r-LED.html
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Re: LED Landing/Taxi light

fredy wrote:..I did have one problem initially that sounds similar. Can't guarantee it was the same cause: when I first installed them I had trouble with the taxi light popping the circuit breaker. Unfortunately, 180K's are wired so turning the landing light on also turns the taxi light on, regardless of the taxi light switch position. This meant with the taxi light circuit breaker popped I couldn't use the landing light either. After much head scratching, and replacing the wiring in the cowl for the lights I realized the problem is the terminals on the back of the light are in a slightly different position than the OEM bulbs. Turns out the positive terminal of the taxi light was shorting out on the wire in the scat tube that runs from the inlet just behind the oil cooler to the muffler cuff. It didn't happen immediately after installing them, but it didn't take very long for the vibrations to wear through the rubber in the scat tube to expose the wire that keeps the tube formed. Once I realized that, I put an insulator around the positive terminal of the taxi light and never had a popped circuit breaker in the 200 flight hours since.


Eric, thanks for the tip. I would think we would have caught that, but I zipped out to the hangar with a mirror on a stick and a flashlight. I could see one connector in the clear, but couldn't really tell about the other. I'll need to drop the cowling to check it. I'll report back, and get some recipes for crow if need be.
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Re: LED Landing/Taxi light

patrol guy wrote:Image


john, is this a recent picture? If you don't have enough snow now, just wait till end of day tomorrow!
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Re: LED Landing/Taxi light

Image

Okay, I'm Eating Crow. Apologies to Whelen. Eric's experience was exactly what has happened to my 185. I dropped the cowling this morning and the brand new scat hose had worn through in a number of locations. I confirmed with an ohm meter that the exposed wires in the hose were grounded.

Image

The terminal on the right is the culprit. The left side has at least an inch clearance from the hose.

Image

I figure the reason the light worked in flight was because the air pressure going into the hose pushed it back off the light.

The question is how best to solve this permanently. I've already RTV'd the hose so the exposed wire is covered.

A ring terminal cover would help, but I'd prefer to distribute all the light's contact protrusions evenly over the hose so as to eliminate a focused point of contact. I thought about creating a cover for the back of the light, but figure the fins must be there for a reason even those these lights don't get hot. So not sure that's a good idea.

I'm thinking of surrounding the section of hose in engine baffle material.

To deal with the wire within the hose itself which creates the ground, I could clip a section of the wire at each end of the hose so there would be no connection to ground.

My A&P/IA and I will tackle this tomorrow and hopefully come up with a good solution. Any thoughts?
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Re: LED Landing/Taxi light

My Maule has a landing/taxi light in each wing. I replaced one of the Q4509 lamps with a Whelen LED light and am happy overall. It doesn't cast its beam as far as the 4509 in the other wing, and the light it produces is cooler (bluer) but it does have a broader throw than the other lamp. I was also told if you are going to leave the incandescent lamp in place, make sure the element is oriented vertically. That reduces stress on the element since most of the loads are vertical (landing loads) and if the element is oriented that way it removes the bending moment on that little strip of tungsten.
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Re: LED Landing/Taxi light

Flyhound wrote:My Maule has a landing/taxi light in each wing. I replaced one of the Q4509 lamps with a Whelen LED light and am happy overall. It doesn't cast its beam as far as the 4509 in the other wing, and the light it produces is cooler (bluer) but it does have a broader throw than the other lamp. I was also told if you are going to leave the incandescent lamp in place, make sure the element is oriented vertically. That reduces stress on the element since most of the loads are vertical (landing loads) and if the element is oriented that way it removes the bending moment on that little strip of tungsten.


Leaving the element vertical would work on the landing light which I assume that sis the one you are talking about, your taxi light should be not as bright but wider, which if you put the element in vertical you would have a very narrow beam but really tall.
You can get the LED's in both forms.
My $.02
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Re: LED Landing/Taxi light

M6RV6 wrote:Leaving the element vertical would work on the landing light which I assume that sis the one you are talking about, your taxi light should be not as bright but wider, which if you put the element in vertical you would have a very narrow beam but really tall.


Is that true? The taxi light cone isn't symmetric?
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Re: LED Landing/Taxi light

I just put two aero led bulbs in, finally got them. It was a disaster getting them from spencer aircraft, got them at osh, they assured me they had the pulse feature, they didn't returned them and they were supposed to ship right away. They finally showed up Friday and tonight I tried them after dark. It's overcast here, no moon, and runway 18 has no lights.
These are two landing bulbs, both onImage

Pics don't do them justice.
Here is one on
Image
Both
Image
And more of both
Image

I am happy with them for sure. And they draw way less, which makes my generator happy.

Tom
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Re: LED Landing/Taxi light

One more. Departing my friends field. Sucks the sun sets earlier now. Image
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Re: LED Landing/Taxi light

I have a NEW Whelen 14v PAR36 Landing light bulb. First $120.00 can have it.
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Re: LED Landing/Taxi light

Big John wrote:I have a NEW Whelen 14v PAR36 Landing light bulb. First $120.00 can have it.


I'll take it. Sending a PM.
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Re: LED Landing/Taxi light

Big John wrote:I have a NEW Whelen 14v PAR36 Landing light bulb. First $120.00 can have it.

Sold, donation to BCP from both Buyer and Seller.
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Re: LED Landing/Taxi light

So, of all the different types of bulbs discussed here, which are PMA'd that can be direct replacement with no 337 or approval required?
I like the sound of the AeroLED's with the option of making it a pulse light system.
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